Undo-It-Yourself! That's good. I'll have to remember that. One thing
I'll say for the p.o., the boxes he gave me along with the rolling
chassis contained ALL the parts---nothing missing that he hadn't told
me about.
I got the front end wiring done---- and lights, horns, fuse panel,
plastic & metal brackets and covers all back on where they belong.

Next project: replace the front fork seals and brake pads and then
just a couple little odds and ends. Then dare I say, test ride? Ha----
There's still two feet of snow outside my garage!!!


On Feb 9, 1:10 am, Dennis Hammerl <[email protected]> wrote:
> Dontcha' just love un-do-it yourself projects ?
>
> --- On Sun, 2/8/09, fuzzball59 <[email protected]> wrote:
> From: fuzzball59 <[email protected]>
> Subject: [Nighthawk Lovers] Re: Hello from a new member, 1986 650SC owner. 
> Throttle cable  routing.
> To: "Nighthawk Motorcycle Lovers!" <[email protected]>
> Date: Sunday, February 8, 2009, 7:30 AM
>
> Thanks for your replies and advice, everyone. Problem is solved.
> Feeling kind of foolish about it too. But I'd rather share my
> knowledge than withhold my ignorance.
> The throttle/switch assembly has a raised tab that fits into a hole on
> the handlebar. If the tab doesn't engage the hole in the handle bar,
> when the throttle assembly is tightened to the handlebar, the
> resulting uneven pressure cants the throttle sleeve to the point that
> it binds on the handlebar. Elementary? It was this time around, but
> last August it really had me stumped.
> Anyway, now I'm moving on to the headlight, horn mounting, wire
> harness, brake-line junction, make-it all go back together when I
> wasn't the one that took it apart task.
>
> On Feb 6, 1:23 pm, Kyle Munz <[email protected]> wrote:> I'd love you help, 
> but I'm pretty sure the cables on my '83
> 650 aren't
> > running in their original path either. I don't have any binding going
> on
> > though so possibly they're right. The only time I had the throttle
> sticking
> > was when I replaced the grips, I put the right one too close to the
> controls
> > and it was rubbing. If you need new cables I got a new choke cable
>
> fromwww.motionpro.comandI seem to remember they had throttle cables too. 
> There> are a several pics of my bike on my blog
>
> athttp://munz.kicks-ass.net/nighthawk/. I don't remember any pics showing
> the
>
> > routing but you're welcome to look.
>
> > -Kyle
>
> > On Fri, Feb 6, 2009 at 12:11 PM, fuzzball59
> <[email protected]> wrote:
>
> > > I sure could use some help---but let me start with a bit of
> > > background. I like to take older bikes and give them a new lease on
> > > life. I love the older Hondas. I've worked on a 82 Goldwing, a 82
> > > Silverwing and my pride and joy a 1978 CB750 Four. Our short riding
> > > season in Northern Michigan gives us plenty of shop time and this is
> > > what I do to stay in motorcycle mode for our long cold winters.
>
> > > Last year I picked up an 86 650SC that the previous owner had taken
> > > apart and then ran out of motivation and money. It's a very cool
> bike
> > > and I'm looking forward to riding it this summer.
>
> > > Last year's work included new/old gas tank, new tires, new clutch
> > > master and slave cylinder rebuild, new brake master cylinder rebuild,
> > > new battery and new wiring harness. Yes, I'm deeply into this
> bike.
> > > This years work is hopefully more focused on appearance issues, other
> > > than the inevitable front fork seal replacement.
>
> > > My big problem now is that the throttle sticks---won't snap
> closed
> > > like it's supposed to. I did everything with the cables
> you're
> > > supposed to. Took it out of the housing, checked it for kinks,
> cleaned
> > > and lubed it, etc. I checked the return spring on the carburator
> bank:
> > > very strong closing action. Repeated installations and lubings and
> > > cleanings and reassemblies would result in no change---still
> sticking.
> > > I started playing around and noticed that the position of the
> > > handlebars has alot to do with whether the throttle snaps back closed
> > > or not. This leads me to be suspicious of my cable routing. You must
> > > recall I received this bike with the carbs and cables in a box,
> > > therefore I'm not really sure exactly which way the cables are
> > > supposed to snake around the frame. So there's my question: Can
> anyone
> > > describe in great detail where exactly the throttle cables go on
> their
> > > way to the carbs? A description would be great. Photographs would be
> > > awesome!
>
> > > Any help would be appreciated. I'm really "stuck" on
> this problem and
> > > it's a pretty dangerous issue too!
>
> > > Cheers,
>
> > > Paul
> > > Sault Ste. Marie, Michigan
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