I had to cut into mine too (no dremel tool available) on my 2002 750

On Jun 5, 2009, at 9:42 AM, Don Simpson wrote:

> I just installed the OEM backrest on my 93' 750 and did have to  
> trim off some of the cowling, everyone I've talked to had to do  
> some cutting also.  Not a hard job if you take off a little at a  
> time.  I used a Dremel tool.....
>
> DON SIMPSON
> 93' 750 NIGHTHAWK
> West Central IN
>
>
>
>
> > Date: Thu, 4 Jun 2009 20:33:23 -0700
> > Subject: [Nighthawk Lovers] Re: NH Backrest
> > From: [email protected]
> > To: [email protected]
> >
> >
> > I have a 93 Nighthawk 750. The picture that someone shared with us
> > from eBay appears to be the same backrest as I have. From what I
> > recall, I did not have to make any cuts to the plastic cowling,
> > although it was a little snug. The two front mounts are easy  
> enough to
> > figure out - they screw into the shock absorber mounts. Those bolts
> > are accessible on the outside of the side plastic panels. Make sure
> > that whatever you tighten down there is metal against metal, not  
> metal
> > against plastic, because in that case, the plastic will break. They
> > have spacers that are meant to take this pressure - don't lose them.
> > The rear backrest mounts were a little more tricky. I had to remove
> > some stuff on the rear fender and brake light area, as I recall. You
> > then have to tighten the mounting bolts from the inside, before
> > putting the brake light and fender stuff back on. Or actually, you
> > have to have it all on, but unscrewed and an inch out of position.
> > It's not so easy as just pulling the tail-light out, bolting the
> > backrest on, and then putting the tail light back on. They all  
> have to
> > be positioned at the same time.
> >
> > I needed to buy new bolts for the rear mounts. The stock bolts were
> > too short to accommodate the mounting brackets. And since there  
> is not
> > an infinite offering of metric bolts lengths, the next longer  
> size was
> > too long, so it bottomed out in the hole and was still loose. So for
> > the third or fourth time I had to head back to the hardware store  
> and
> > buy washers and spacers and lock washers, etc. to make this work. I
> > forget which combination of bolt lengths and washers worked for me.
> > It's difficult to hold those washers in place in that confined space
> > while you try to simultaneously screw in both bolts at once. Get
> > yourself extra washers and bolts, because they'll be dropping on the
> > ground and rolling off into the night, or into that strange black  
> hole
> > of space under the taillight. But you definitely want as manny  
> spacers
> > as you can put there, otherwise, the brackets will have to bend or
> > move a 16th or 8th of an inch while you crank them down, and that  
> can
> > lead to stress and cracking.
> >
> > On mine, I managed to crack one of the plastic tabs when bolting  
> down
> > the rear brackets. There are metal spacers there, which are designed
> > to take the stress when you crank down those bolts. Perhaps they are
> > just a hair too thin. Or perhaps I stuck a lock washer or something
> > there that grabbed the plastic and twisted it while I cranked.  
> Just be
> > careful.
> >
> > Monty
> >
> > On Jun 2, 4:48 pm, [email protected] wrote:
> > >  <i have a 97 750NH and am looking for a backrest. Can anyone  
> tell me
> > >
> > > > what years prior or after would fit.>
> > >
> > > The Hondaline combo backrest/rack fits every NH from 91-03.
> > > You do have to do some minor cutting of the rear cowl to  
> install it, however.
> > >
> > > Jay S
> > > 92 NH750
> > > South Florida
> >
> >


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