I'd like to know the cause of this. Intakes ? I'd look for this brown stuff I 
mentioned. It has stopped quite a few Honda lawn mower engines over in the PE 
division. You can clean guides with a .22 bore brush (brass). If I remember 
correctly the size is 5.5mm. MMO keeps this from happening. Short of additive 
deposits, check for galling. This is a first. Keep me posted as to what you 
find. Not unusual, unheard of. 

--- On Wed, 8/5/09, Creative Residential Designs <[email protected]> 
wrote:

From: Creative Residential Designs <[email protected]>
Subject: [Nighthawk Lovers] Re: Stuck/warped exhaust valves..
To: [email protected]
Date: Wednesday, August 5, 2009, 2:06 AM



 
I apologize...it was 2 intake valves that are 
warped (the big ones..) and not in the same cylinder. One was only going part 
way up creating a tap-tap and one was completely stuck. I think that the one 
that was only partly sticking was the noise that's been there since I bought 
the 
bike. That one was also in the cylinder that was leaking oil and may have been 
the cause of that. I will clean everything with carb cleaner of course before 
re-assembly. I can see no other damage to the motor.

  ----- Original Message ----- 
  From: 
  Dennis 
  Hammerl 
  To: [email protected] 
  
  Sent: Tuesday, August 04, 2009 10:46 
  PM
  Subject: [Nighthawk Lovers] Re: 
  Stuck/warped exhaust valves..
  

  
    
    
      I'm having a tough time with this. Did they strike the 
        pistons ? Evidence of galling in the guides ? Valves do not bend 
without 
        contact with a piston. A very unusual failure given the care you give 
        the bike. Any chance of close-up pix of these ? You never replied about 
        losing a cylinder at time of noise, I'll assume you did. Both in same 
        cylinder ? A loose guide that passes oil does not stick it's valve. 
        There is a condition that occurs in some motors now that is fuel 
        related. The intake valves stick because of a deposit of a fuel 
additive 
        that gums up the guides. Invert the head and spray carb cleaner or oven 
        cleaner down the guides and allow it to drip into a clean white cloth. 
        The deposit is a dark brown color and very stubborn to remove. This has 
        not happened to exhaust valves. Have the guides cracked as well ? I'm 
        very curious about this. Failure is a PITA, cause is vital.

--- 
        On Tue, 8/4/09, Creative Residential Designs 
        <[email protected]> wrote:

        
From: 
          Creative Residential Designs 
          <[email protected]>
Subject: [Nighthawk Lovers] 
          Stuck/warped exhaust valves..
To: 
          [email protected]
Date: Tuesday, August 4, 2009, 
          2:25 PM


          
          

          Well gang I finally got my answer to my 
          engine problem. I have 2 warped exhaust valves. It's off to order 
          parts.....HotrodMamma.










      
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