thanks for the info dennis...but the images didn't upload...

On May 27, 2:46 am, "Dennis" <[email protected]> wrote:
> Nghthwlvr,
>
> I may have sent you this before but it shows before and after photos of my
> starter motor armature. It also talks about how I did it with the drill
> press.   It's been working fine ever since.
>
> Cheers,
>
> Dennis G.
> - Christchurch, NZ
>
>
>
> -----Original Message-----
> From: [email protected]
>
> [mailto:[email protected]] On Behalf Of NghthwkLvr (NL)
> Sent: Thursday, May 27, 2010 7:04 AM
> To: Nighthawk Motorcycle Lovers!
> Subject: [Nighthawk Lovers] Re: Arrghh...I am SO FRUSTRATED...
>
> ok dennis
>
> i checked out some of your posts as suggested...waiting on my kit it
> shipped out today (Wed 5/26)...anyway...
>
> i rebuilt my starter around june of last year so i was a bit shocked
> that the brushes broke off or wore out so quickly!...but as i was
> reading your posts and looking at your pics...i realized that i didn't
> rotate or smooth out the armature...as suggested in your posts...so
> could you or someone else give me a little more information on doing
> that...i have a stepnephew who rebuilds forklift starters...wonder if
> he could help with this? some before and after photos would be great
> also...if anyone has them...
>
> thanks....
>
> On May 23, 9:54 am, "Dennis" <[email protected]> wrote:
> > Back towards the end of September last year, I had to rebuild the starter
> > motor on my '86 CB700SC.   If you look through the group's archives, you
> > should find the posts (they all say something about Starter Motor in their
> > titles).  I included photos and discussion.  It might help you.
>
> > Dennis G.
> > - Christchurch, NZ
>
> > -----Original Message-----
> > From: [email protected]
>
> > [mailto:[email protected]] On Behalf Of NghthwkLvr (NL)
> > Sent: 22 May, 2010 12:33
> > To: Nighthawk Motorcycle Lovers!
> > Subject: [Nighthawk Lovers] Re: Arrghh...I am SO FRUSTRATED...
>
> > F*** F*** F**** $***$***$*** F*** F*** F***
>
> > just took off my rebuilt starter...it was a little stuck...i pulled it out
> > and turned it by hand...didn't feel right...
>
> > turned it some more...disassembled it...didn't want to but it came
> > out...made the contacts come out of place...and one of them little
> contacts
> > just FELL OFF to the ground!!!!....what the HELL!!!!....OMG...i am SO
> PISSED
> > RIGHT NOW......
>
> > now i gotta order a new kit wait for it to get here and then put it all
> > again...before JUNE 7th! (summer school starts)...would really love to
> have
> > it together before May 29th...but i don't think that's gonna
> > happen!!!...damn...this sucks
>
> > On May 22, 1:22 pm, [email protected] wrote:
> > > I am not sure my spare doesn't say how many it has.
>
> > > On May 22, 2010, at 11:13 AM, "NghthwkLvr (NL)" <[email protected]>
> > > wrote:
>
> > > > yep...tested before and after rebuild...and after carb cleaning...it
> > > > was working...
>
> > > > i thought it was just the old battery that wouldn't take a
> > > > charge...but it's doing the same thing with the new battery...
>
> > > > just a question...how many CCA does it need to have...i think the old
> > > > battery had a little over 200, but new battery only had 180?...
>
> > > > On May 22, 1:05 pm, [email protected] wrote:
> > > >> Did you test the starter before after rebuild?  The engine is not
> > > >> froze up is it?
>
> > > >> Wayne
>
> > > >> On May 22, 2010, at 10:52 AM, "NghthwkLvr (NL)"  
> > > >> <[email protected]>
> > > >> wrote:
>
> > > >>> rebuilt starter...new solenoid...new maintenance free battery...and
> > > >>> still no start!...just click click click....
>
> > > >>> ????
>
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>
> [ Attached Message ]From:"Dennis" 
> <[email protected]>To:<[email protected]>Date:Fri, 2 Oct 
> 2009 10:01:29 +1200Local:Thurs, Oct 1 2009 5:01 pmSubject:[Nighthawk Lovers] 
> CB700SC Starter Brushes
>
>
>
> All,
>
> A few days ago, I posted about my starter brushes going out.   Dennis H.
> Gave me some advice on how to sort it out and here's the results.
>
> <<...>> <<...>> <<...>> <<...>> <<...>> <<...>> <<...>>
> As you can see, the armature was pretty worn.  I put it on my drill press
> and spun it.   First, I used 100 grade sandpaper (only grade I had) and did
> the first three cuts.  Then I took some Emery Cloth and buffed it down some
> more.   I cut the sandpaper and the emery cloth into long strips just a bit
> narrower than the armature. So it was easy to work the strip back and forth
> as the thing spun.
>
> Then I took it off the drill press and fired up my Dremel and put a little
> buffer pad on it and applied some SemiChrome and buffed it with that for
> awhile.   It buffed up nice.   After all of that, I took the sharp edge of
> my pocket knife and ran it down the channel between each of the armature
> pads to clean out the stuff that was in there after the sanding and buffing.
>
> The manual tells how to check it with an ohm meter and I did that too and
> everything looked good.
>
> Putting it all back together again was a little tricky.   I had, as Dennis
> H. advised, kept close track of where the washers were and in what order.
> But, fitting the brushes in and installing their springs and then working
> the entire brush platform back into the end of the starter motor were all
> head-scratchers for a few minutes.   But, thoughtful trial and error and
> observation sorted it all out.   I also put a little grease where the shaft
> spins on both ends and I was ready to put it back in the bike.
>
> That was tricky too.  Things have to line up just right before it slots in
> with the screw holes aligned as well.  But, it went in and I buttoned it
> down, reconnected the cable to it and reconnected the battery to the bike -
> and took a deep breath.  Yes or no?
>
> I pushed the button and VAROOOM!   I had a Nighthawk that I no longer need
> to push start.   Yahoo!!
>
> Anyway, that's my story and I'm sticking with it <smile>.
>
> Cheers,
>
> Dennis G.
> - Seattle
> - '85 & '86 CB700SC
>
> --~--~---------~--~----~------------~-------~--~----~
> You received this message because you are subscribed to the Google Groups
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> -~----------~----~----~----~------~----~------~--~---
>
>  Before.JPG
> 241KViewDownload
>
>  Cut1.JPG
> 369KViewDownload
>
>  Cut2.JPG
> 370KViewDownload
>
>  Cut3.JPG
> 359KViewDownload
>
>  AfterSemichrome.JPG
> 245KViewDownload
>
>  ReBuilt.JPG
> 292KViewDownload
>
>  InPlace.JPG
> 406KViewDownload

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