I had an inline filter get caught on the valve cover in such a way
where it pinched the fuel line enough to cause exactly the same
symptoms. Took off the filter and problem solved.

On 7/6/10, Scott McKinley <[email protected]> wrote:
> After rebuilding the fuel valve on a '83 550, I applied a slight vacuum via
> a hose and 60 cc medical syringe. You can observe the flow of fuel if
> connected to the tank or "jerry rig" a fuel source. I recall hearing a
> slight sound of the diaphragm as it moved back and forth. See attachment.
> Scott
>
> -----Original Message-----
> From: [email protected]
> [mailto:[email protected]] On Behalf Of David Cummings
> Sent: Tuesday, July 06, 2010 2:52 PM
> To: [email protected]
> Subject: Re: [Nighthawk Lovers] Re: Replacement petcock?
>
> I'm leaning towards the diaphragm being the issue - it still runs fine
> at lower speeds - so not sure about the trash issue.
>
> I'll probably order the kit and pull it apart this weekend. Wondering
> if I should coat the tank at the same time...
>
> -Dave
>
> On Tue, Jul 6, 2010 at 5:40 PM, surfswab <[email protected]> wrote:
>> Sounds like the sustained high speed might have sucked some trash into
>> it.  Or there's hole in the diaphragm.  Its purpose is to hold a
>> "valve" open so fuel will flow for as long as there's vacumn applied
>> to it.  Insufficient vacumn, no -- or slow -- fuel flow.
>>
>> I would pull the tank and drain it, pull the petcock and disassemble
>> and inspect the parts very carefully.  Use a magnifying glass if
>> neccessary to inspect the diaphragm for a split, a pinhole, or a
>> tear.
>>
>> Clean the nylon screens meticulously.  There are two -- one in the
>> bowl and a "sleeve" that fits over the feed tube.  And inspect the o-
>> rings, also two -- one in the bowl and the other secures the sleeve at
>> its base in the throat of the petcock.
>>
>> Check the vacumn supply tube from the engine to the petcock for
>> leaks.  And clean everything twice.   Regardless of what you do or
>> don't find, I'd install a rebuild kit.  They're about $20.  Your
>> bike's 30 years old and the rubber's tired.
>>
>>
>>
>>
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