Yes, all tight.

From: Allen Thomas 
Sent: Wednesday, May 01, 2013 10:45 PM
To: Nightwawk Lovers 
Subject: Re: [Nighthawk Lovers] '84 650sc Clutch Mystery

Is the clutch basket nut tight? 
Sent via BlackBerry by AT&T

--------------------------------------------------------------------------------

From: Ben Jones <[email protected]> 
Sender: [email protected] 
Date: Wed, 1 May 2013 02:37:52 -0700 (PDT)
To: <[email protected]>
ReplyTo: [email protected] 
Subject: [Nighthawk Lovers] '84 650sc Clutch Mystery

Hey guys,

Got an interesting puzzle on my bike.  Changed the clutch fibers out for a NOS 
set of Surflex ones as i was getting a bit of slip.  Still had an occasional 
bit of slip above 6k so ordered some OEM springs out of Japan.  Went to put 
them in tonight and noticed some damage under the clutch cover that wasnt there 
before.  

It looks like the outer basket has moved a little bit and made momentary 
contact with some casting marks on the back of the cover.  Two of the fingers 
of the basket are slightly damaged but not on the important surface so i dont 
think i need a new outer.  Its also possible a small piece of metal or other 
debris has gotten between the outer and the cover but theres nothing visible in 
there now.  What confuses me is how this happened.  I did about 3,000km on the 
new clutch and never noticed any odd noise or vibration.

Theres a tiny bit of play in the outer basket on its bearings, a very small 
amount.  I dont think i could split the crankcase and reassemble for a 
reasonable cost compared to what the bikes worth, so at this point am looking 
at cleaning up the casting marks on the cover and the damage to the outer 
basket and reassembling.

Your thoughts and wisdom are very much appreciated.


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