Hi,

This is a follow-up to the thread "Hard Disk Failing."

To recap, SMART reported drive errors of the "...XYZ..." variety on a 
young and lightly used Western Digital Raptor drive.

It turned out (see below) that any attempt to access any of sectors 
261200 through 261343 (a 144-sector range) would trigger retries that 
ultimately failed. SMART self-tests likewise failed upon reaching the 
first of these sectors.

Reading some articles on SMART by Bruce Allen (the author of the 
smartmontools package) suggested that these errors can sometimes be 
caused by mere discrepancy between the ECC data and the 512 bytes of 
actual recorded content of a given sector and that there could be many 
causes for this, including power failures while writing.

I decided to try a simple experiment: I would determine all the sectors 
that elicited an error when they were read and then rewrite them. I did 
this by using the "dd_rescue" utility. One of its options (-o) records 
a list of blocks for which unrecoverable errors were reported by the 
OS. This is how I obtained the list of 144 sectors that showed read 
errors.

Note: dd_rescue is apparently not designed to write to /dev/null, and 
every write operation it attempts to /dev/null yields an error message.

Once I had the list of (supposedly) bad blocks, I simply used an 
invocation of "dd" (the stock dd, not dd_rescue) to copy zero bytes 
(supplied by /dev/zero, of course) over the failing sectors.

Voila! After this, the bad sectors could be read without eliciting any 
error indication at all, requiring no retries nor producing any kernel 
messages.


The moral: Don't give up easily if you have a young, expensive drive 
that starts to give you SMART errors!


An interesting aside: The actual capacity of this drive appears to be 
nearly 7 GB (out of just under 140 GB) _larger_ than specified.


Randall Schulz
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