On Saturday 15 December 2007 11:00:12 Tim Hempstead wrote:
> Hi
>
> Woke up this morning to find that my server is making some noises
> which are no normally associated with healthy disks.  Looking on the
> system everything still looks fine in mdadm but there are some errors
> against sdg in dmesg indicating a media error and this combined with
> the noises its making makes me think its on the way out.  The server
> is running 10.3 (32bit) and the disks are all 500gb SATA drives.  Also
> the raid array does not hold the base OS filesystems just data
> filesystems.
>
> Now sdg is part of a 6 disk RAID5 array (md0) using Linux software
> raid.  I am assuming that the process to replace the disk is something
> like this:
>
> 1). Make sure I have an up to date backup of everything important off the
> server 2). Fail the disk in the Raid array by using a mdadm command? (as
> its not showing in there as having issues yet so I'll need to force it) 3).
> Remove disk from array using mdadm command?

mdadm --manage /dev/md0 -f /dev/sdg

to fail it, and

mdadm --manage /dev/md0 -r /dev/sdg

to remove it

> 4). Establish which physical disk is sdg (I have it down to 2 already i
> think) 5). Shutdown server
> 6). Replace disk with another of the same size (fortunately i have a
> spare). 7). start up server
> 8). Add disk to array (as new spare?)
> 9). re-sync the array onto the new disk

8) and 9) is just one step.

mdadm --manage /dev/md0 -a /dev/sdg

assuming it gets the same device name, which I think it should

Also, don't forget step

10) Buy a new spare, for the next emergency

Anders

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