> Hmm - I agree with all you are saying, except for the tolerances. The ME
> Super mirror box that I am looking at right now is a cast aluminium part. It
> attaches to the body, to the mount and to the prism. If it is only machined
> to *standard* engineering tolerances of 0.1 mm then it will easily position
> the screen frame within +/- 0.2 mm of the film window (or relative to the
> sensor) and that is all that is needed to reasonably center any frame size
> (+/- 1 mm would be really awfull).

Don't forget the mirror also has to be at *exactly* the correct angle.
Is there any foam backing behind the mirror?  That's another error to
be added in (and probably one with rather more than 0.1mm variation).

> A 100% sized screen set off by 0.2 mm in one direction would still show
> about 99.4% of the true image.

99.1% if that 0.2mm error happens to be along the short side of the frame
(which would be the case for an error in mirror angle).

That 95% is probably a conservative figure; I wouldn't be at all surprised
to find that many of my Pentax bodies actually are accurate to 98% levels.
But that's still not 100%.  To get to 100% (or even to 99.9) gets expensive.

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