i think we may be over-analyzing a little.  perhaps the best thing to do
is find a cylinder that is half-gone already (e.g., one with a surface
that is severely damaged at one section, but that still has playable
parts) and experiment.

but yes, in a perfect world the spirals would be gray and nothing else,
and/or the high spots would be evenly high.  but that isn't what happens.

if you've ever wet-sanded bondo on a car fender there are parallels, in
case that helps.

and for what it's worth, the flat-knife trick was taught (vehemently) to
me by Ron Dethlefson when i was first starting out...

Ron L'Herault wrote:
> This seems to make a certain sense but I don't understand how/why the
> plaster should develop high spots.  If the plaster is expanding from
> absorbed water, I would think that the rate and amount of expansion
> would be fairly equal over its entire inner surface. I.e., all the
> plaster would be expanding, reducing the inner diameter equally.  What
> other factors am I not taking into consideration?  Gray spots may just
> be the result of the plaster contacting a less polished/more abrasive
> area of the nickel.  If plating came off from rubbing against the
> plaster, the entire surface of the spirals should get gray where they
> contact the surface of the mandrel, right?
>
> Ron L
>
> -----Original Message-----
> From: [email protected] [mailto:[email protected]]
> On Behalf Of Peter Fraser
> Sent: Wednesday, April 26, 2006 10:27 AM
> To: Antique Phonograph List
> Subject: Re: [Phono-L] best reamers?
>
> No, actually, the best reamer is no reamer.
>
> The way to do it is to take a flat-edged table knife and scrape down
> the high spots.  you can identify the high spots easily by noticing
> shiny gray places in the plaster, where the nickel of the mandrel has
> compressed and discolored the white plaster when you press the record
> onto the mandrel.
>
> see, scrape, fit, repeat.  do it until the record fits far enough to
> play.  it takes time, but this is why you should do that:
>
> a reamer gets those high spots, but also sands down the corresponding
> opposite spots.  you end up with a perfectly round interior diameter,
> but one that is usually not concentric with the exterior
> diameter...and so the whole record orbits the axis of rotation
> eccentrically (that is, the playing surface rises and lowers relative
> to the mandrel's surface, with each rotation) and sounds
> awful...permanently!
>
> On Apr 25, 2006, at 6:52 PM, Ron L'Herault wrote:
>
>> I guess that in order to fit some cylinders onto the mandrel a
>> reamer is a
>> necessary evil.  I believe they can be made differently also.  So,
>> I'd like
>> to know which type of reamer people prefer and why.  Since I am
>> going to buy
>> one, I'd also like to know who sells the type of reamer you prefer.
>>
>> Thanks,
>>
>> Ron L
>>
>>
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>
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