I've seen cases where extra buffer content gets added to the downloaded file. The problem was fixed by deleting any existing buffer before sending the file to the client. Not sure that will solve the problem but it's worth a shot.
How does one delete an existing buffer? ob_end_flush();?
ob_end_clean()
For future reference, you should normally reply to the entire PHP list, not just to the person replying to your message. That way you're not imposing upon a person trying to help and you're not waiting for that one person to respond.
Larry
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