That's what I had in my first post.  What are the rest of your headers?

This is what is now deployed and I consider this issue resolved, but
allowing spaces in the filename across IE, FF, and Safari browsers
would be the real solution.  It's untested on other browsers:

header('Content-Description: File Transfer');
header('Content-Type: '.$type);
header('Content-Disposition: attachment;
filename='.basename(str_replace(' ', '_', $name)));
header('Content-Transfer-Encoding: binary');
header('Expires: 0');
header('Cache-Control: must-revalidate, post-check=0, pre-check=0');
header('Pragma: public');
header('Content-Length: '.$size);
echo $data;

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