A couple of things, are all the broken rev counters actually dead or are some 
just reading wrong ?

There are 2 different types of rev counter on the Mk3 Fiesta depending on which 
engine was fitted and where the engine speed signal comes from.
The wrong sort will either read half or double the correct reading.

Also, the instruments are damped by a viscous liquid that’s in a little pocket 
around the end of the needle shaft.
If the cluster has been stored face down then this fluid can run out or into 
the instruments and they will be over or under damped.
The clusters should always be stored as they are in the car, upright.

The warning lights are usually just the contacts on the bulbs need cleaning or 
bending.

Jim


From: bilje55 
Sent: Wednesday, April 29, 2015 4:21 PM
To: [email protected] 
Subject: [Quantum Owners] Problems with my instrument cluster

I'm running the H4 at the moment...and I've started having troubles with the 
instrument cluster. Last year I fitted a Lockwood white dial kit , only to find 
that afterwards not all the instruments worked anymore. I have a small 
collection of clusters, and eventually managed to collate a set that worked, 
but the rev counter seems over damped. AND THEN...MOT time, and the indicator 
warning light stops working. Quick fix at the garage, but a week later it stops 
again. Frankly, I didn't bother fixing it again and when the car came back on 
the road this year, it was working OK, until MOT time again....so I swapped the 
whole cluster over for a "new" one (the water temperature gauge was also a bit 
off colour)  and the car passed the MOT....without a Rev counter. I cannot 
believe that all my rev counters are broken: some may be incompatible with my 
ECU, I suppose, but the latest is in a cluster that is otherwise in lovely 
condition and is from a 1.6i 16v Si, the same as the donor for my car and the 
same age: can anyone suggest what I need to look at to sort this out? 
All thoughts Greatly appreciated. I want to come to Stoneleigh on Monday with 
everything working !!!
Thanks.
Bill J 
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preparation of the above information shall have any liability to any person or 
entity with respect to liability, loss, or damage caused or alleged to be 
caused directly or indirectly by the instructions contained within this or 
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