Sorry, googlegroups refuses to accept any replies (or moderations) from my 
email at the moment so my reply is a bit late.

The early large master cylinder as you have found only fits with the early 
short distributor which needs it's matching ECU to work. 
This distributor is shorter as all the mechanical and vacuum advance is 
done electronically in the ECU, the later longer distributor reverted to 
the old mechanical advance systems and needs no ECU.

The later master cylinder i think was made by Ford, or at least 
specifically for them. It's made out of pressed mild steel instead of cast 
steel or cast iron, ironically it was probably much cheaper to make.
But because it's mild steel any water in the brake fluid (caused by not 
changing the fluid often enough, or too much pressure washing) causes rust 
in the bore.
Silicone brake fluid is worst for this as the water doesn't mix with the 
fluid and instead sinks to the lowest spot and rusts.

The insides of the master cylinders are completely different so, no, the 
overhaul kit for the earlier one won't help you.
And since the probably is probably rust then it wouldn't help you anyway.

Besides the distributor issue, to swap from the later to the earlier system 
needs the master cylinder, servo, servo mounting brackets, transfer bar and 
the bracket on the other end of the transfer bar all swapping over to the 
earlier parts.

I think using a Mondeo master cylinder and servo has been mentioned before 
as a replacement for the later Mk2 but i've not done that conversion myself.

My saloon has a Mk3 Fiesta master cylinder and servo on it but i can't 
remember now if i had to modify the brackets or not.

Jim







On Wednesday, December 12, 2018 at 5:49:48 PM UTC, Sonia wrote:
>
>
> Thanks for the input so far. Misterauto do have the later one at £454!!! 
> The earlier one is around £40, similar to price of earlier one on ebay. 
> Don't understand why there is such a difference between early and late 
> versions
>
> Anyway there is not room for the earlier one so does anyone know of
>
> a) whether there are different refurb kits for the earlier and later 
> versions of the master cylinder, and if so how to tell which one I need
> b) something else that could be used, possibly with some re-routing of the 
> brake pipe connections
>
> Sonia & Pete
>
>
> On Wednesday, December 12, 2018 at 4:53:38 PM UTC, Susan and Martin Scott 
> wrote:
>>
>> I'm not sure about whether the servo would need changing or not (I'll 
>> defer to Chris's knowledge on that), but the pipework will need 'modifying 
>> in length' (maybe not a huge issue) and possibly has different size (m10 or 
>> m12) threaded ends - again not too big an issue. If fitting the larger 
>> master cylinder, however I believe you would also need a different 
>> distributor (ie smaller) as there isn't room.
>>
>> ----- Original Message ----- 
>> *From:* chris.quant via Quantum Owners Group 
>> *To:* [email protected] 
>> *Sent:* Wednesday, December 12, 2018 3:48 PM
>> *Subject:* Re: [Quantum Owners] 2+2 (XR2) Master Brake Cylinder
>>
>> I think you need the Girling version.
>>  
>> TRW do one here 
>> https://www.trwaftermarket.com/en/catalogue/product/PMH329/
>>  
>> I paid around £ 350 for mine 6 years ago, but I believe others have since 
>> found them cheaper.
>>  
>> If you try to fit the long version then you will also need to change the 
>> servo (black donut disc thing behind it) as the connections are different. 
>>  
>> Chris G
>>  
>>  
>> *From:* Sonia 
>> *Sent:* Wednesday, December 12, 2018 12:18 PM
>> *To:* Quantum Owners Group 
>> *Subject:* [Quantum Owners] 2+2 (XR2) Master Brake Cylinder
>>  
>> Hi
>>  
>> Looking for advice on brake master cylinder on our 2+2 based on 1989 Mk2 
>> XR2. Fluid is leaking badly from master cylinder so almost no brake pedal! 
>> Got it to local garage (who I have used for nearly 20 years and trust) who 
>> are having trouble locating a replacement part. Issue is Ford (bless 'em) 
>> changed the master cylinder from 1986 when a 'rising servo' and shorter 
>> master cylinder was fitted. Prior to that it was a longer cast item. The 
>> earlier ones are readily available but with the rising servo (it points 
>> more upwards) there isn't room for the longer master cylinder. The only 
>> later cylinders we have found are on ebay and £350!!
>>  
>> Refurbishment kits are available for about £15 which may fix our existing 
>> cylinder but it is not clear whether there are separate kits for the early 
>> and later cylinders
>>  
>> So, does anyone
>>  
>> a) know of a source of the later master brake cylinders at a more 
>> sensible price
>> b) know if there is more than 1 refurbishment kit and how to tell which 
>> is which
>> c) know of another master cylinder which would fit with minimal 
>> additional effort
>>  
>> Many thanks
>>  
>> Sonia & Pete
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