There has been a discussion recently on the facebook group about corrosion 
of the metal sill structures on the cars & I used a endoscope to examine 
the inside of my saloon sills metalwork.
I've tried posting to the google groups a few times & it didn't work so 
have created a new email & hopefully this will work this time.
The examination took place through the seat belt mounting hole and the hole 
where the seat belt lower bar goes into the sill.
A good examination of the inside can be done via both holes once the 
seatbelt bolt and lower bar is removed
[image: os.JPG][image: weld1.JPG]
Luckily it looks like it was  possibly galvanized by the factory & is in 
good condition. The A pillar supports also have very little corrosion but 
it does seem to be a bit of a lottery as to if they are rusty or not.
But it does look like there is evidence of a weld being done on the 
metalwork before it was fitted into the car. Weld seems to be in same place 
on both sides of the car.
On Thursday, July 29, 2021 at 2:06:01 PM UTC+1 [email protected] wrote:

> Hi, has anyone cut out the metal work in the sill and A pillar on a 
> saloon. I want to keep Q for next 20 - 30 years if I can, but its already 
> badly rusted in A pillar and has hollow sound on passenger sill where metal 
> has dissolved : - So about to get handy with an angle grinder and remove 
> what I think is the fibreglass holding in the inner sill and A pillar to 
> see the extent of corrosion. I feel confident I can do it , or get help 
> doing it -  but would firstly like to know if anyone has advice about this 
> major surgery and what metalwork  would need prefabricating to return the 
> structural integrity, any pitfalls?  
> I  noticed a  link for the proboards forum , but alas my 3 applications 
> are all still pending approval. I can attend Stoneleigh to discuss  - but 
> unfortunately not in Q until its structurally right again.. Rick
>

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