I guess if part 18 was hitting the fibreglass then it could cause the damage 
you’ve got, i bet it made a right racket as well.
The fibreglass underneath doesn’t look terrible, i think if you repair the 
gelcoat it would probably be ok.
It would be a very tricky area to repair and make a repair that is stronger 
than it is now.

Was the rubber lip on the doughnut over the top of the bodywork ?, the top cap 
(21) looks close to the body on your previous picture.

BTW, don’t try fitting polyurethane top mount doughnuts on the saloon, i spent 
a few hours trying to get them to fit and gave up, just couldn’t get them over 
the thicker body lip.

Yes, the early Mk2 Fiestas use a plastic bush as a bearing on the top of the 
shock (similar to the Mk1 Fiesta) , the later ones used a proper thrust bearing 
(as the drawing).
Quantum use the plastic bush from the early Mk2 as an additional spacer on the 
later arrangement.

Jim


From: Rick Finlan 
Sent: Monday, August 2, 2021 2:35 PM
To: Quantum Owners Group 
Subject: Re: [Quantum Owners] Saloon metal structure replacement

OK so my worries about the cracks visible on the one strut top are still quite 
high.  I have attached photo of beneath the strut,  the fiberglass is quite 
white in parts and has what looks like a crack round the ring edge - what do 
you think?  
I am convinced the cause of this is as follows:
Having now removed the entire strut to replace shock,  clean and paint  I found 
that not only was the rubber donut badly fitted but that the original kit part 
11 ( see manual)  which is a nylon spacer to compensate for extra thickness of 
the fiberglass shell over original Ford metal body was not fitted on that side. 
  The spacer is for both types of fiesta mk2 strut even if it has the nylon 
insert .

Effectively the gap for the rubber top was narrower than mr Ford intended, and 
when the strut moved slightly in use transferred its movement to the fiberglass 
strut top not the rubber. 

I have attached the build manual section 6.9.5 and diagram about fitting part 
11 so nobody else leaves this out, I intend to fit new rubber donuts and a 
spacer on rebuild, if the strut integrity is ok .
Pays to read the manual (RTFM).

Rick
!


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