John,
May I ask where a custom seal can be sourced – that’s useful info for many a 
kit or classic builder!
Martin

Sent from Mail for Windows 10

From: [email protected]
Sent: 15 September 2022 20:08
To: Quantum Owners Group
Subject: Re: [Quantum Owners] Fuel tank grommet/seal

@Martin
Oh yes LOL misunderstood you there!.
I am sure you are right in that somewhere out there is the right replacement 
seal 
Problem is finding which donor(s) it comes from because no parts listings I 
have found specify the  seal dimensions you required to determine suitability.

Anyway my reproduction seal is now on its way so to me so hopefully problem 
will be solved :-)
 
John


On Thursday, 15 September 2022 at 16:11:04 UTC+1 
[email protected] wrote:
I was thinking of tank seal/grommet, not fuel tank 😊
Martin
 
Sent from Mail for Windows 10
 
From: [email protected]
Sent: 15 September 2022 15:16
To: Quantum Owners Group
Subject: Re: [Quantum Owners] Fuel tank grommet/seal
 
@Jim
Thanks - I did search the various Fords parts catalogs before I got the seals 
to try. As you say only 2 different types are ever listed (which are the ones I 
got).
But the later seal is definitely not correct fit in my tank aperture. I believe 
the original donor for my car was pre 86 XR2  - that fits with my metal filler 
pipe (not sleeved).
It is is possible I guess that tank is an aftermarket item and was supplied 
with seal to fit non standard aperture. Tank is heavily painted now so any 
codes etc. are obscured - a camera inside might find something if it was 
stamped on _ might try later.
 
@Martin
I think it unlikely to find any other suitable donor tanks given the tight fit 
of Fiesta tank. Probably easier to get an alloy tank custom made.
 
John
 
 
On Thursday, 15 September 2022 at 14:25:04 UTC+1 Jim Hearne wrote:
Looking on the Ford parts catalogue. 

The 32 litre side sender tank was used on Mk1 XR2 from 1.10.1981, to 
31.08.1983 and non Mk1 and Mk2 Fiestas until 1986 
The Finis code for this seal is 1492183 

The 40 litre top sender tank was used on Mk1 XR2 from 31.08.1983 and all Mk2 
XR2, and non XR2 Mk2 Fiestas after 1986 , the seal for this tank is Finis 
code 1549720 

These are the only 2 seals listed. 


It looks like there were at least 3 different filler pipes, a metal one for 
the 34L tank, a metal one for the 40L tank on pre 1986 cars and the plastic 
one for the 40L tank on all the later cars. 

You can see all the details on a online version of the Ford 

https://ford.catalogs-parts.com/#{client:1;page:part;lang:en;category:car;catalog:4;param:no;group:0;groupsubgroup:1518;subgroup:15140;subsubgroup:65647}#13
 

You might need to join those lines together. 

Jim 



From: [email protected] 
Sent: Thursday, September 15, 2022 2:02 PM 
To: Quantum Owners Group 
Subject: Re: [Quantum Owners] Fuel tank grommet/seal 

Several folks have stated MK1 & MK2 filler neck seals are the same but from 
what I have found this is not always the case. 
One complete tank & filler pipe I have is an earlier side mounted sender 
type - the seal on that one takes Ford mm metal filler pipe. 
The other tank I have in saloon is a later top mounted sender type - the 
seal on that one also takes a 50mm filler pipe. 
However the aperture diameter on these tanks where filler seal fits is 
completely different - the later tank is much bigger. 
So far I have found and tried 2 different Fiesta seals listed by suppliers. 
The first one supplied would be the correct one for the early type tank. 
The second one supplied is bigger OD but is not correct for my later tank 
(it takes a pipe approx 55mm diameter but fits in a smaller diameter tank 
aperture than aperture in my tank) . I think this type is for tanks using 
later plastic filler pipe 
So there are at least 2 types of standard Fiesta tank seal and so far I have 
not managed to find a seal which fits my later tank aperture - this implies 
my later tank is either non standard or there was at least one other type of 
seal used at some point in production. 
My old seal is rock hard but otherwise decent condition so I hope to get a 
reproduction made using it as template. If that fails it looks like I would 
need to change tank and modify filler to a setup for which seals are 
available ;-( 
John 
. 





On Thursday, 15 September 2022 at 10:32:25 UTC+1 Chris G wrote: 

When I changed mine I discovered the seals for MK1 and MK2 are the same part 
but with different part numbers. 
My filler neck was made wider with a short length of metal tube where it 
goes into the tank. Then the filler neck went inside with a short section of 
flexible hose attached. 

Chris G 

From: [email protected] 
Sent: Wednesday, September 7, 2022 8:40 PM 
To: Quantum Owners Group 
Subject: [Quantum Owners] Fuel tank grommet/seal 

On my saloon I need to replace the grommet/seal (where filler pipe enters) 
on my MK2 tank (40l top sender type) as it has gone really hard with age. 
But I am struggling to find a correct replacement seal. My filler pipe is 
the metal type 50mm diameter. The aperture in the tank where seal fits is 
approx 61mm inside diameter. 
I have found seals to fit 50mm pipe but they are much smaller tank fitting 
diameter - these match the seal on an old earlier type tank (side sender) II 
have in garage. 
So does anyone happen to know if the seal I need is a Fiesta part or was it 
sourced from another car? 
John 

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