I used a hacksaw, then a fine file, and then finished off with very  
fine sandpaper (I think it was 400, then 600, then 1000 grit). The  
material is soft and with very little work I as able to achieve the  
same rounded-end look as the original uncut end.

Rob


On Jan 3, 2009, at 9:53 AM, CycloFiend wrote:

>
> on 1/3/09 7:47 AM, Mike at [email protected] wrote:
>> I'll soon be putting my Mark's rack on my AHH and will need to  
>> shorten
>> the rack struts for a better fit. I know a hacksaw will work but I'm
>> wondering what folks think of this tool. Would it work well? Seems
>> like it could be more precise given that I don't have a vice. Hell, I
>> don't have a hacksaw.
>>
>> http://www.universalcycles.com/shopping/product_details.php?id=27772
>
> The struts are solid aluminum.  (And as Mark at RBW once chuckled,  
> "yeah,
> we've got some extras in stock if you cut them too short...")
>
> That's the tool I used to shorten mine.  My plan was to use it to  
> score a
> cut line and then use my Dremel, but after the first spin, I  
> realized it was
> doing just fine on its own.  I had been a little concerned about  
> getting the
> cut square with the Dremel, anyway. (And my hacksaw blade was in  
> poor shape,
> and it was late in the evening.)
>
> The only thing was that the cutter peened up a small shoulder,  
> which had to
> be removed (dremel) before the strut would fit through the opening  
> in the
> fitting.
>
> Some pix:
> http://www.flickr.com/photos/cyclofiend/sets/72157603789184607/
>
> Hope that helps,
>
> - Jim
>
> -- 
> Jim Edgar
> [email protected]
>
> Cyclofiend Bicycle Photo Galleries - http://www.cyclofiend.com
> Current Classics - Cross Bikes
> Singlespeed - Working Bikes
>
>
>
> "You must be the change you want to see in the world."
>     Mahatma Gandhi
>
>
> >


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