When Jonnycycles did a rebuild for one of my bikes, he reinforced the
stainless Berthouds.  Not quite as artfully perhaps, but so far bullet
proof.

On Jun 24, 9:48 am, John McMurry <[email protected]> wrote:
> On Jun 23, 7:56 pm, MichaelH <[email protected]> wrote:
>
> > I noticed some unusual rattling from my rear Honjo fender today, and a
> > close inspection revealed a crack at the seat stay bridge attachment.
>
> One tricky thing with installing metal fenders is getting them where
> you want them without putting stress on the fender.  Even when you
> have the fender a perfect circumferance and the holes drilled in the
> perfect locations; tightening of the hardware at the stay ends can
> twist the fender and bow the stays.  To correct the bowing stays,
> you'll need to bend each side a few inches from the clamp so the stay
> moves within the clamp (after loosening) without binding.
> Additionally, when tightening the clamp, you need to hold the clamp in
> place while tightening, or it will twist the drive side stay upwards
> and the other stay downwards, stressing the fender.  This may be the
> one advantage of using the daruma-type bolts for stay attachment.
>
> That said, your fender failure may have nothing to do with that at
> all.  Fender reinforcements on that section were popular back in the
> day, and are currently on JP Weigle's customs:
>
> http://www.flickr.com/photos/49353...@n00/3585634727/
>
> You could probably repair your fender using a similar approach.  Just
> be sure to drill a small hole at each end of the crack before doing
> so.
>
> John McMurry
> Burlington, VT
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