> It seems like you have thought through most or all of the potential > component issues, so... dropout misalignment, maybe? > > > A good way to clarify whether it's the wheel or the frame would be to swap > a known to be working well wheel and chain from another bike, or even to > exchange wheels and chains, and see if the trouble follows the wheel to the > other bike, or continues even with a different, known good wheel. > > > Good idea, and let me further clarify my previous comment -- derailler hanger misalignment is pretty common, more so than dropout misalignment.
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