Personally, I would just buy the correct stem.
If you do want to modify the stem you already have, I would use a brake
cylinder hone, generally available at local auto parts stores, Open it up
as little as possible, leave as much metal as possible. You can also use a
stem spreader (or snap ring spreader) to avoid damage to the bars. You can
als fabricate a spreader from a nut, bolt, washer, and coin.
Again, for the price of the tools and selling the stem you have, you can
get the correct stem which is what I would recommend. Aluminum is not as
forgiving as steel.

Laing

On Wed, Jul 26, 2023 at 7:50 AM Nick Payne <njh...@gmail.com> wrote:

> I'd use an adjustable reamer to ream the stem from 25.4 to 26.0. I did
> this back in the 1980s when I wanted to use 26.4 Cinelli bars in a Nitto
> Technomic stem. The adjustable reamer I have for seat tubes has enough
> adjustment (down to 23.75) to be used for stems as well.
>
> You can get cheap adjustable reamers off Aliexpress for less than $10. No
> idea of the quality (probably crap), but they should last long enough to do
> the job you need on an aluminium stem.
>
> Nick Payne
>
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