Well,

After a summer of being busy sailing, shooting, and working (Join the
Navy, see the world) I'm back working at T-066 again.

One of my tracks was constantly slipping off on me, and I never could
figure out why, so I tore everything down to have a look at alignment.

It turns out that I had 3 compounding errors.

1.  Drive sprocket misalignment.  The two drive sprockets were
misaligned by about 1/4", twisting the track.

2.  Road wheel misalignment.  Three of the 7 seven road wheels were
too far out, amplifying the twist of the track.

3.  Rear Idler shaft too short.  With 1/2" end-caps on the rear idler,
one on each side, I lost an inch of width that I should have had,
resulting in one side being aligned properly (within 1/8"), and the
other side was 7/8" off.

Solutions.

1.  Knocked off and re-welded the drive sprocket, used a section of
shaft and key to ensure alignment was correct before welding.

2.  Shortened the offending torsion bars so that the road wheels would
seat properly.

3.  Bought a new chunk of 5/8" stainless bar for my idler shaft.

I hope to have the beast out running later this week.  We'll see how
we make out.

Brad

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