Over the same amount of time a similar investment in PV would save even more 
money.

R. Walters
[email protected]
Solar Engineer




On Apr 8, 2010, at 4:28 PM, Bob-O Schultze wrote:

> Guys,
> Is it just me being dense or are none of you folks advocating for higher VD 
> looking at the savings over time?
> If we assume that Kent's wire costs are correct (and even assuming a 33% 
> mark-up, he's paying WAY, WAY too much for wire) , the difference in 
> delivered watts between #10 and # 4 wire in this situation is 91W. If I were 
> installing this in Southern Oregon, which is pretty average as far as peak 
> sun hours/day go, we'd be looking at 91 x 4.5 (peak sun hours) x 365days/yr x 
> 25yrs = 3736 KW/H. Even at $0.10/KWH that's about $375 AT TODAY'S POWER 
> RATES. Anyone think those rates are going to stay the same or go down over 
> the next 25 years? Anybody think they won't go up by 5X? 10X? 20X?
> So... for what and for whom are we designing these systems?
> Bob-O
> 
> On Apr 8, 2010, at 12:40 PM, Kent Osterberg wrote:
> 
> Nick,
> 
> Advocating for an economic comparison between the cost of wire and the energy 
> saved by larger wire is not the same as advocating for high voltage drops, or 
> low ones either.  Even with the present low prices for PV modules and high 
> prices for copper wire, a 100-ft long 350-volt dc input to a 3-kW inverter 
> should have around 1% voltage drop.   Now consider a 350-volt 10-amp PV 
> circuit that's 500 feet long.  Using 12 AWG copper the dc voltage drop would 
> be 5.5%.  Sounds like that might be a poor wire choice, right?  Look what 
> happens as the wire size is increased:
> 
>                   Conductor         Power             $ per
> AWG   $/ft       Cost         ---- Loss ----     watt saved
>  12     0.62      $620        193W (5.5%)         -- 
>  10     0.95      $950        123W (3.5%)        $4.71        
>   8     1.54      $1540         77W (2.2%)      $12.83
>   6     2.37      $2370         49W (1.4%)      $29.64
>   4     3.73      $3730         32W (0.9%)      $80.00
> 
> It would be reasonable to use 10 AWG copper, but before going up to 8 AWG, 
> I'd consider buying more PV instead.  Why buy a watt of power at $12.83 when 
> it cost less to buy a watt of PV?  The conductor price used here, just for 
> illustration, is from Southwire's price list for THHN/THWN wire dated 7 April 
> 2010.  In the column of conductor costs I only considered the cost of two 
> current carrying wires.  The cost of the equipment ground wire, conduit, 
> connectors, etc all go up too.  That makes the dollars per watt saved look 
> even worse.
> 
> Kent Osterberg
> Blue Mountain Solar, Inc.
> 
> 
> Nick Soleil wrote:
>> 
>> I feel that it is best to maintain a 1.5% voltage drop on the AC and DC.  
>> However, I was just sizing conductors for a 400 KW project, with the array 
>> 1000' from the main service panel.  With AC modules, I would have needed 
>> 5-Parallel runs of 700MCM at 208VAC (20 wires at 700MCM for 1.5%VD!)  The 
>> cost would have been over 100K, which was cost prohibitive.  However, by 
>> running DC wiring, and utilzing AL, we were able to maintain 1.5 VDC drop 
>> without being too expensive (yet still expensive.)
>>  
>> Nick Soleil
>> Project Manager
>> Advanced Alternative Energy Solutions, LLC
>> PO Box 657
>> Petaluma, CA 94953
>> Cell: 707-321-2937
>> Office: 707-789-9537
>> Fax: 707-769-9037
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