Hi Ray,

The only way I work on them with larger wire is with the breaker mounted in the 
mounting plate and the mounting plate screwed in, then I bring the wire pre 
bent/unstressed to the post.


Jay 

Peltz Power



Sent from my iPad

On Dec 16, 2011, at 9:14 PM, Ray Walters <[email protected]> wrote:

> Hi Folks;
> 
> Anybody else having trouble with the small Outback DC breakers snapping posts 
> off?  I just took over a GTB job from another reputable GT solar company, 
> after they twisted off a post on an 80 amp breaker with #4 wire.  I know 
> those are delicate breakers with low torque limits when tightening, so I took 
> over.   I dropped the breaker mounting plate, so that I could work on the 
> breakers, and then I saw how weak the posts looked, just bending the #4 wires 
> gently still cause another breaker post to stress, and then break.  I worked 
> as gently as I could, but I could not even get the plate back in position 
> without damage.
> In my opinion, those breakers are suspect with #6 wire, and they just can't 
> handle #4 or larger, unless maybe it was a flex type.
> The old medium body Heinemans  (125 amp) used to come in an 80 amp variety, 
> which was much sturdier.   Is there an adapter that would let me use that 
> type of breaker on the Flexware box?
> 
> 
> Ray Walters
> 
> 
> 
> 
> 
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