Hmmmm. I wonder why I'm just learning this now with thousands of micros in
the wild. I did have a burned up M190 once, but that was very obvious
visually and since it was not really a trunk cable situation the diagnostic
steps are different.




On Tue, Jul 3, 2018 at 6:06 PM MDElectricSolar <[email protected]>
wrote:

> I’ve had this happen many times with Enphase micro inverters. I’ve
> actually had them burn the back of a PV module. The cause was an internal
> short circuit which tripped the strings circuit breaker, when I cycled the
> breaker and turned it back on...... instant trip. I would put someone up on
> the roof to visually and audibly confirm which micro inverter was causing
> the short, it was typically very obvious to the naked eye.
>
> Michael D Nelson
> MD Electric & Solar, Inc.
> 707-684-0064 mobile
> 707-884-1862 office
> www.mdelectricsolar.com
> www.facebook.com/mdelectricandsolar
>
>
> On Jul 3, 2018, at 12:45 PM, Jason Szumlanski <
> [email protected]> wrote:
>
> This is not a knock on microinverters, but information to potentially help
> save the next guy a bunch of time... This is not specific to any brand, but
> for purposes of explaining I will mention it was an Enphase IQ6+ system.
>
> One of the great advantages of microinverters, even over optimizers, in my
> mind is how when a single unit fails the rest of the string just keeps on
> running. I recently ran into a tripping breaker. My first diagnostic step
> was to swap the string with another string's breaker to eliminate the
> breaker itself as a source of the problem. That wasn't it. It just popped
> the other breaker. So I probably had a dreaded wiring fault. Knowing that
> pulling wires out of this particular conduit would be a nightmare, I hoped
> to disconnect the string at the j-box on the roof and crossed my fingers
> that the problem wasn't in the pipe. I was delighted to find out that there
> was no fault in the home run wiring, so I suspected the trunk cable. To
> check that I tested continuity line to line and line to ground. Nothing.
> Next stop was the string terminator just to double check because I have
> seen intermittent faults from a poorly installed terminator. It looked
> great. I checked the waterproof caps on a couple of unused drops. Looked
> good. I carefully inspected for any cuts and scuffs in the cable. No luck.
> But I was convinced it was a trunk cable issue. I was just about to cut the
> trunk cable in half to isolate the issue to one half of the trunk cable
> when I decided to just try turning on the breaker once more.
>
> Pop, sizzle, boom, smoke. Found the problem. It was a microinverter with
> an internal fault. Fortunately, it tripped the breaker and damage was
> isolated to that unit, which was swapped out and everything was fine.
> Problem solved.
>
> It got me thinking about my approach to diagnosing this issue. I think
> next time I will start with disconnecting the string in the junction box
> just like I did this time, then test and reconnect it. My next step will be
> to disconnect every micro in the string from the trunk cable and test again
> by turning on the breaker. Then if it's not the trunk cable or home run
> wiring I can narrow down the offending microinverter by plugging in subsets
> of the string. I just got lucky because it finally failed catastrophically
> when I had the modules off. The owner had reset the breaker several times
> before and the system ran for hours or days without issue. There must have
> been an intermittent AC fault within the bad micro that finally just
> manifest itself in a more demonstrative way.
>
> So a single point of failure can result in taking down a whole string.
> That's the first time I've had that happen other than a straight-up wiring
> fault.
>
>
> Jason Szumlanski
>
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