One of the biggest issues I find w/ battery installations is  instead of using 
larger capacity 2 volt cell batteries, there are “installers” that install 
string after string of 6VDC batteries and wire them without buss bars, so the 
last string contributes very little during discharge & gets very little 
charging. Who really wants to take service 144 battery filler wells? (2100 Ahr 
when using L16s@ 350Ahr for 48 vdc.) Its no wonder why battery banks suffer 
from neglect. According to  Surrette's battery installation and warrantee guide 
for # of maximum strings per battery bank; Preferably 2 no more then 3 strings. 
( Steve please correct me here). Buss bars  are cheap, when amortized over the 
life cycle of an installation and are easily configured W/ shunts if one choses 
to install multiple strings. Buss bars also improve battery performance both 
during discharging & charging, & they also facility the installation of an 
inline class “T” fuse
> On Jul 18, 2018, at 9:33 PM, William Miller <[email protected]> wrote:
> 
> Colleagues:
>  
> I believe that circulating currents in multi-string battery installations are 
> a major cause of premature failure of such a system.  I think it is important 
> to monitor these currents.  Most telling would be checking these currents in 
> an at-rest scenario.  It would be helpful to have a baseline at install and 
> then check periodically. 
>  
> Measuring these currents with any type of DC clamp-on meter can be inaccurate 
> at best.  In a conversation with Steve Higgins at a recent trade show I came 
> up with this idea that may have some merit:  If an install has more than one 
> string of batteries, install an appropriately sized shunt in the negative 
> lead of each string.  At any later date you can apply any decent voltmeter 
> with a millivolt scale and check for battery string imbalance with some 
> degree of accuracy.  Shunts are cheap and readily available and if you avoid 
> the brand that Outback uses in the Radian GSLC cabinets, they are relatively 
> rugged.
>  
> We will be trying this in any future install with multiple strings, although 
> we avoid this if at all possible.
>  
> William Miller
>  
> <image002.jpg>
> Lic 773985
> millersolar.com <http://www.millersolar.com/>
> 805-438-5600
>  
> From: RE-wrenches [mailto:[email protected] 
> <mailto:[email protected]>] On Behalf Of John 
> Blittersdorf
> Sent: Wednesday, July 18, 2018 6:24 PM
> To: RE-wrenches
> Subject: Re: [RE-wrenches] Electrolyte Dilution vs Voltage
>  
> Mac,
>   I was about to ditto Ray with his more common than I would like scenario of 
> battery death when I saw your mention of the 2nd string not connected.  It is 
> always nice to see
> a solution that is simple and should have been considered, but wasn't. The 
> assumption with battery issues usually is that they are actually hooked up!  
> I often thought that it would be worth the money to supply a cheap AC/DC 
> clamp meter with every installation so that a phone consultation could 
> quickly determine if the strings were unbalanced and what might be the 
> reason.  Bad cells and bad connection  will usually show up in a current 
> check and then a quick voltage check of each battery with a load on the 
> system will show the culprit if a bad cell and corrosion present might find 
> the bad connection.  I use Interstate L16's most of the time and find that 
> the life is typically 6 years.  I used to call them a 7 to 10 year battery 
> but kept racheting back the claim until I now call them a 5 to 7 year battery 
> with more if properly maintained.  I have seen 10 years but it is rare. 
>  
> John Blittersdorf
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