These are great charts.
What I’ve always done this to find cross-sectional area of the typical round 
battery cable ampacity required per the NEC. Then calculate equivalent 
cross-sectional area of rectangular copper bus  and buy that dimension  in 6’ 
lengths to make my own.

Kirk Herander


> On May 2, 2019, at 11:16 AM, Drake <[email protected]> 
> wrote:
> 
> What great information from you guys! Anyone who saves these tables should be 
> able to design bus bars with confidence.
> 
> Thank you,
> 
> Drake 
> 
> 
> At 03:31 PM 5/1/2019, you wrote:
>> Content-Type: multipart/alternative;
>>          boundary="----=_NextPart_000_00A2_01D50032.EF3413B0"
>> Content-Language: en-us
>> 
>> Drake,
>> I found the information available online at the Copper Development 
>> Association website to be valuable for DC applications:
>>  
>> https://www.copper.org/applications/electrical/busbar/
>>  
>> Hope this helps.
>> -Glenn
>>  
>> From: RE-wrenches <[email protected]> On Behalf Of 
>> [email protected]
>> Sent: Wednesday, May 01, 2019 8:06 AM
>> To: RE-wrenches <[email protected]>
>> Subject: Re: [RE-wrenches] Bus bar battery jumpers
>>  
>> Glenn,
>>  
>> Thank you for that good information. 
>>  
>> Where do you find the specifications relating cross sectional area to 
>> amperage? Section 366.23 of the NEC allows 1000 A / sq. in. of cross 
>> sectional area of the conductor. Is that a good rule of thumb, or is there 
>> something more specific to battery busing?
>>  
>> Drake 
>>  
>> 
>> ----- Original Message -----
>> From:
>> [email protected] "RE-wrenches" < [email protected]>
>>  
>> To:
>> "RE-wrenches" < [email protected]>
>> Cc:
>>  
>> Sent:
>> Tue, 30 Apr 2019 20:31:39 -0400
>> Subject:
>> Re: [RE-wrenches] Bus bar battery jumpers
>> 
>> I have always bought the appropriately sized for the anticipated current, 
>> copper bar stock from McMaster Carr and cut, drilled and applied heat shrink 
>> myself…
>> 
>>  
>> -Glenn
>> 
>>  
>> From: RE-wrenches < [email protected]> On Behalf Of 
>> Drake
>> Sent: Tuesday, April 30, 2019 12:27 PM
>> To: RE-wrenches < [email protected]>
>> Subject: [RE-wrenches] Bus bar battery jumpers
>> 
>>  
>> Hello Wrenches,
>> 
>> I am wiring a set of 2 V Concorde batteries for 48 V. Each battery has 2 
>> terminals which will be about 2 1/2 inches away from the terminals they will 
>> be wired to. Standard battery jumpers would be ridiculous in this situation. 
>> Busbars would be clean and efficient. Concorde doesn't have a solution.
>> 
>> Does anyone know of a source for busbars?
>> 
>> Thank you,
>> 
>> Drake 
>> 
>> Drake Chamberlin
>> Athens Electric LLC
>> OH License 44810
>> CO License 3773
>> NABCEP Certified Solar PV 
>> 740-448-7328
>> http://athens-electric.com/ 
>> 
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