Hi Jon

I would check to see if the 
Global charger control is ON. ( default)

This turns off the CC when the FNDC says they have reached 100%. But in my 
experience it doesn’t work well and often leads to a sulfated battery’s. 

I always turn this feature off. 

jay
Peltz power  


> On Feb 18, 2020, at 9:37 PM, Jon Siegenthaler <[email protected]> 
> wrote:
> 
> 
> Hey Wrenches,
> 
> I just did a site visit for a client who's had a few iterations of PV 
> installed. The main reason for the call was that the battery bank would never 
> charge to 100%SOC but rather appear to charge to 100%SOC and actually hover 
> around 70%SOC. At  the end of the day the client would top it off with the 
> generator for 30-60min. This has been happening since October, I just got the 
> call the other day.
> 
> The site is less than code compliant to say the least and the programming of 
> the 3 charge controllers were not equal.
> 
> Array 1 South Facing 4-Canadian 250w (one string)
> Flexmax 80
> Absorb 29.3V 6hrs
> Float 27.3
> End Amps 10A 
> Rebulk 25V
> 
> Array 2 South Facing 6-205w 2-195w (one string)
> Flexmax 60
> Absorb 29.3V 6hrs
> Float 27.3 
> End Amps 10A
> Rebulk 25.6V
> 
> Array 3 North Facing 8-295w Renosola (4 strings)
> Flexmax 80
> Absorb 29.4 1hr
> Float 27.3
> End Amps 0
> Rebulk 24
> 
> 20-Trojan Reliant L16 12V (5 parallel to a bus) purchased the end of 2017
> 
> Apart from the not so great design to say it lightly, the bank is 
> consistently showing a stepping voltage of about 70%SOC up to 100%SOC from 
> negative to positive. I changed the charge controllers to an equal absorption 
> voltage and time (28.8V and 4hrs) to try and slowly bring up the lagging side 
> of the bank. I was cautious not to raise them all to 29.4 at 4+hrs because I 
> don't know their history and didn't want to cook them further if they are 
> indeed headed that way. At the time of inspection the batteries were about 
> 84F and the thermal camera showed no variations or hot spots.
> 
> I asked the owner to report back if it gets better, worse, or the same. He 
> reported back and said that the total kWh production daily is gradually going 
> down over these past few days. Any suggestions on how to bring this bank back 
> to 100%SOC would be appreciated. 
> 
> Jon Siegenthaler
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