We’ve started to use Fortress batteries for off grid installations lately as 
well. The tech support has been very frustrating and the integration guides are 
ridiculous – the Magnum guide was the worst – absolute nonsense, I believe most 
of which has been pulled from the Fortress site now. The variation in charge 
parameters for the inverter vs the charge controller for the Outback guide 
doesn’t make sense either. Lack of generator start/stop parameters in the 
integration guides have resulted in trial and error programming on our part to 
zero in on what works best.

 

Poor tech support on battery based systems is one of my biggest pet peeves in 
the industry………off grid customers rely on their equipment, unlike net metered 
installations it’s not just a matter of reducing their electrical bill it’s 
about keeping the lights on and the fridge working.

 

 

From: RE-wrenches [mailto:[email protected]] On Behalf 
Of Ray Walters via RE-wrenches
Sent: Thursday, November 17, 2022 1:43 AM
To: [email protected]
Cc: Ray Walters
Subject: Re: [RE-wrenches] Sol-Ark/Fortress charging issue

 

Talk to Thomas Honey.  He is the Fortress rep, nice guy, and knowledgeable 
wrench.   He has stepped in on my issue.  

Ray  

On 11/16/2022 10:58 PM, Howie Michaelson via RE-wrenches wrote:

Good Evening,

 

I have a frustrating charging issue involving 2 Fortress eVault Maxs connected 
to a Sol-Ark 15k. Commissioned the system last week, replacing a legacy 
off-grid Dual Stack SunnyIsland 5048s and 2-volt Rolls battery system.  
Initially, we connected one of the eVaults to the Sol-Ark, programmed it to 
Fortress' and Sol-Ark's specs, setup closed loop, and things seemed fine.  The 
battery charged at around 95 amps off the 20kW Kohler. The next day we 
connected the 2nd eVault, went through the procedures as Fortress suggested, 
made the necessary settings changes in the Sol-Ark, and that is when the issue 
started.  

 

Ever since we connected the 2nd eVault, we have not been able to get the charge 
rate much above a combined total of 35 amps.  Fortress has pretty much said 
that it can't be anything on their end (although the communication with them 
has been very much limited and frustrating). They say that nothing on their 
side would limit the charge rate to that low, especially if the batteries were 
in a lower state of charge.  We've talked to at least 3 different Sol-Ark 
technicians more than once.  We have changed the setting between closed loop, % 
SOC, and Battery Voltage multiple times.  We've tried dropping back to a single 
battery, both the first one we had connected and the second one (changing the 
battery setup and the Sol-Ark parameters, but have only seen at times a 
moderate increase in maximum charge rate (up to about 40 amps total).

 

This small increase happened after a Fortress technician suggested that we turn 
on both the generator and the grid charging toggles (the generator is connected 
to the grid port on the Sol-Ark as per Sol-Ark's recommendation.  Sol-Ark has 
run out of suggestions at the moment, and are having us cycle the batteries 
tonight and they will start another charge cycle in the morning to see if 
having a lower SOC along with the firmware reload will change anyhing (I don't 
think it will - it didn't the last several times.

 

Has anybody seen this type of behavior before?  I don't think it is a settings 
issue, as several technicians have gone through them, I have gone over them 
many times using the Fortress/Sol-Ark integration white papers. Hoping to get 
higher level  tech involved ASAP, since I don't feel like the lower level techs 
know enough to provide useful ideas.

 

Thanks,

Howie


Howie Michaelson
Sun Catcher
NABCEP Certified Solar PV Installer™
Image removed by sender.
Solar Electric Systems Sales & Service
802-272-0004





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