Mechanical fatigue; where the elements are formed this outer region is
the thinnest as it is stretched the most in the forming process. Had
this hole been drilled along the side it may have been a better choice
as the thickness would be almost the same as the parent straight tubing
however after this or any modification the material should be stress
relieved as a precaution to prevent stress cracks from forming. This
fatigue does not need to be induced by frost heaving but simple wind
vibration may cause it to begin, having the screw go from the inside to
the outside of the formed corner will help prevent the drilled hole on
the thin (outside) side from opening outwards but the addition of a
formed washer along the thin side will assist in keeping the material
from opening over a wider footprint. I am thinking to try this without
causing the mechanical stress drill across the outer curve and use thin
bar stock twice the length needed with a insulating teflon or cpvc strap
between the parallel sections a few inches from the end to secure the
floating end and keep it from folding in the wind.

Laryn Lohman wrote:
> 
> Derek, my concern is mechanical, rather than RF.
> 
> Many moons ago, I received a brand new DB224 for the club, which was
> soon to be installed at a new site.  Observing the fine new aluminum
> elements, I saw that the drain hole was not in the bottom of the
> loop, but rather up an inch or two from the bottom.  My infallible
> wisdom dictated that a drain hole should be at the bottom.  So, I
> made it so.
> 
> A year or two later we were getting a lot of noise on some signals on
> the repeater.  Inspection revealed that three of the four dipoles had
> physically broken, you guessed where, right where I had drilled the
> small drain holes. :(
> 
> Having said all that, filling the hole with a good stainless bolt
> like you did may prevent that kind of mechanical failure, I don't
> know.  There are apparently stresses and fatigue going on there that
> I don't fully understand....
> 
> Laryn K8TVZ
> 
> --- In [email protected], "Derek B. McIntyre"
> <[EMAIL PROTECTED]> wrote:
> > I have heard that adding whiskers to a DB-224 element
> >
> > Derek KC4FWC
> 
> 
> 
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-- 
73...Clark Beckman N8PZD

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