Anthony --

See embedded comments below.

Dick Karnes
=============
Anthony Isaacs wrote:

>Question: When making up trackwork does one bend the 
>rails first?  
>
Depends on the tightness of the radius.  I handlay my track (all of 
it!), and I almost never pre-bend my rail.

>How do you get smooth bends, for a constant radius? 
>
Ed Loizeaux's recommendation for soldering straight rails together works 
well.  (Use a rail joiner!)   This avoids kinks at joints once the rails 
are curved.  But don't overdo!  You need expansion joints, so don't 
solder more than two meter-length rails together.

There is a company that makes "sweeps" for S scale in various radii.  I 
forget who, but someone else on this e-list can tell you.  These fit 
between the rails and let you gradually spike your rails in gauge and to 
a fixed radius as you progress around a curve.  For myself, I lay out my 
track centerlines, then lay my Homabed roadbed, which comes in split 
halves.  I glue it down such that the center edge is against the 
centerline, then tack it in place with brads, then pull the brads when 
the glue is set.  Then I do the same with the mating split half.  The 
roadbed thus still contains the track centerline.  Whether or not I have 
used roadbed everywhere, I next lay my ties on the centerline.  I do 
this by placing loose ties in a piano-key tie jig that has the 
centerline drawn on it.  I use 1/2" masking tape to tape the ties 
together, lining up one edge of the tape with the jig's centerline.  
When I glue the ties to the track bed, I align the tape edge with the 
centerline.

For laying the rails on the ties, I use a combination of "eyeballing" 
and the natural ability of a straight uniform-cross-section rail to 
assume a perfect circle or a spiral easement, depending on how its ends 
are constrained.  More on this below.

>And for easements? 
>
I lay out easements when I draw my centerlines.  For constant-curves, I 
use a trammel bar (large homemade compass).  But I lay out my curves 
such that  they miss the straight tangents by about a quarter to a half 
inch; i.e., the straight lines are outside the circular arc by that 
much.  A quarter inch is enough for large radii (over 48").  I'd use 
1/2" for curves less that 30".  My own minumum is 36", for which I use a 
3/8" (1 cm) offset.

Now place a three-foot or meter length of rail (straight and rather 
stiff, such as a code 125 or code 148) such that the approximate meeting 
of the curve with the straight is at about the midpoint of the rail.  
Now spike each end of the rail to the track bed such that one edge of 
the rail base is against the drawn centerline.  Three spike locations 
(spike both sides of the rail) about 1-1/2" or 40 mm apart are enough.  
The end of the rail on the curve is of course spiked to the curve 
alignment.  The unspiked portion of the rail will have assumed a smooth 
spiral easement between the spiked ends.  Draw the easement centerline 
by holding a pencil against the rail base, being careful not to move the 
rail as you draw.  Extra spikes can be useful here, as can plain old 
fingers.

The same technique works for laying out transitions between curves of 
different radii.

If, despite the care you will have taken, your curves have kinks, remove 
the spikes about 6" or so in the vicinity of the kink.  The rail will 
instantly assume a "least-energy" smooth curve in the unspiked area.  
Re-spike one of the two rails here, then re-spike the opposite rail 
using your track gauge against the first rail.

Best way to detect curve kinks is not the naked eye.  Instead, couple 
two 80' passenger cars, push them around your curve, and watch the 
adjacent car ends.  If one car end shifts laterally with respect to the 
other, that demonstrates a kink, which is really just a locally 
non-constant radius.

>For closure rails and then a Straight frog? 
>
I don't use/build turnouts smaller than #6.  As Michael Eldridge says, 
an approximate bend is sufficient.  Then use offsets from turnout tables 
to spike the closure rail in its proper place.  Or eyeball it.  For 
turnouts #8 or larger, pre-curving the closure rail is not necessary -- 
The spikes are more than sufficient to hold the rail alignment.

For details on how I build my turnouts, see my article in "1:64 Modeling 
Guide," Vol. 8 Issues #5 and #6.

>I love the 
>look of British trackwork, are curved frogs US prototypical?
>  
>
No, except in special cases.


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