I've been .060x.125 styrene strip for throw rods.By spacing them correctly, 
they look like a tie in the track. I drill and tap .080 machine screw holes to 
fasten the points to them. I've had some of these installations in place for 
several years with no failures. If I do have to replace one, it's a simple 
matter of making new one to replace the defective one.

boB Nicholson  ______________________________________________


--- In [email protected], Bob Werre <bob@...> wrote:
>
> Paul,  Your technique of using the brass tabs is what I learned from our 
> local mentor, Jack Troxell.  Another mentor Fred Little made up a two 
> piece forming tool to make the tabs with an offset to contour to the web 
> of the rail.  We solder them to the side of the rail (I use silver 
> bearing solder), then drill the holes and round the edges for 
> appearance.  I use the 00-90 screws while Jack used to make up rivets 
> (both work).  We generally also use the same material (but a bit 
> thicker) that PC ties are made from but without the copper laminate.
> 
> We also hinge most of the other ends.  This allows the points to move 
> very easily and allows the use of the weaker twin coil machines if 
> desired.  Jumper wires assure electrical contact.
> In a couple of places where I used a replacement PC tie for the 
> throwbar, it seems as though they eventually give up.  Re-soldering with 
> scenery, ballast and structures in place isn't fun.
> 
> Bob Werre
> 
> 
> On 9/27/12 4:22 PM, Paul Vaughn wrote:
> > I can not beleive you guys are having such a bad time using PC Ties. I 
> > have used them sence 1966 with out the problems you are talking about. 
> > Try using a 0.015 strip of brass the width of the tie soldered to the 
> > point rail. You will have to notch the point base to accomidate the 
> > shim stock then solder in place.. Next drill a clearence hole for a 
> > 00-90 screw through the shim piece and a tap size hole in the pc tie 
> > then tap the tie for the 00-90 srew. Assemble in place. This will 
> > allow the points to pivot with out causing stress. Ed Stimpson Jr. did 
> > an artical in MR in the 1980's about using PC Ties, you should read 
> > it. Brian Ellerby used the closure rail as a flexable rail. A gap was 
> > cut near the frog in the closure rail then he spiked only two ties and 
> > soldered the point ends to the PC throw bar. Either method works with 
> > out the failures you describe.
> > I have been using a 40 watt iron and haven't delamated any PC Tie. My 
> > trick is to use liquid rosin solder flux in making the joint. Only 
> > heating enough to make the joint.
> > Paul
> >
>




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