Re: Stus-List Stuffing box issue and update on dirty fuel

2018-12-03 Thread DON JONSSON via CnC-List
Hello John
Thank-you for the reply.  We started with three strands but had the problem of 
dripping in idle but not once running and warmed up. So we added another.  The 
idea being we could loosen it off more but still stop the drip when stopped.  
At least that was our logic at the time.  Didn't work.
Do you have the original stuffing box?  
The 1/4 inch we used didn't have to be jammed in but it certainly didn't just 
slip in either.  Sort of pushed it in one ring at a time by screwing on the 
nut.  I know the rings could have shifted position in terms of alignment of the 
cuts but it seemed a little too tight for that.  Also, it seems if all the cuts 
somehow got in a straight line it would leak more.
How snug are your 3/16 rings?  Do they slide in without to much effort?
We definitely got all the old rings out as we had the nut off.  We should have 
put the new rings in then but we waited till it was back on the shaft.  
This time we will have to do it in the water.  Is that how you do it?
I think the rings are too big and we over tightened them out of the gates.  We 
are putting new ones in just debating size.  You are the second person that 
said 3/16.  Tomorrow we will measure the inside of nut and do the math.  As 
best we can with the shaft running through the nut  and water coming in.
Any one else with an early 80's 34' and a 1 inch shaft want to tell what size 
packing they use.
In terms of fuel we have had it all apart.  We will now start that task over 
also.  The Racor is only a year old as are many of the fittings.  It has only 
ever been hand tightened.  I have this worry that when we changed the filter we 
didn't  fill it enough which caused the engine to stop. Then in our efforts to 
clean the tank and do everything else trying to figure it out we introduced a 
leak somewhere which is causing the same result.  But maybe I'm just being 
negative.
Thanks for helping.DonAndante1982 C 34Victoria
Sent from my Samsung Galaxy smartphone.


Sent from my Samsung Galaxy smartphone.
 Original message From: John and Maryann Read via CnC-List 
 Date: 2018-12-03  5:34 PM  (GMT-08:00) To: 
cnc-list@cnc-list.com Cc: John and Maryann Read  
Subject: Re: Stus-List Stuffing box issue and update on dirty fuel 
Don

RE: packing - you may have too much in the stuffing box.  Our 34 has a 1
inch shaft.  We use 3/16 Teflon packing (much better than flax).  3 strands
cut at 45 degrees with joints staggered.  Works just fine.  Takes a few
adjustments to get the correct drip - none when at rest a few drops per
minute when running.  So we have 9/16 total packing.  If you have 4 strands
of 1/4 inch that is a full one inch - too much IMHO.  Also most important to
ensure you have all the old packing in fact removed.  We use a 1 1/2 inch
screw and screw it into each strand and it easily is removed.  You know you
have it all out if the nut moves freely around the shaft at various angles.

RE: air - have you checked the shut off valve on the inlet?  Maybe needs to
be removed and rebedded??  Same thing on the filter fittings.  How about the
inlet tube inside the tank where it mates to the fitting?  Yes a low fuel
level in the tank will allow air in if heeled to starboard as the inlet is
on the port side.  Just some ideas


John and Maryann
Legacy III
1982 C 34
Noank, CT




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Re: Stus-List Stuffing box issue and update on dirty fuel

2018-12-03 Thread Charlie Nelson via CnC-List
1+ on this from Dennis! Been there and done that when I replaced T-handle with 
pressure gauge. 


My diesel mechanic (having replaced/tightened all other fittings) suggested 
replacing the Racor filter top. 


Done and problem gone--when Racor says hand-tighten this top--PAY ATTENTION. 
Sometimes too tight is as bad as too loose!


Plus once the top is warped, tightening more just warps it more--a new top is 
the only solution for this warping.


Charlie Nelson


cenel...@aol.com




-Original Message-
From: Dennis C. via CnC-List 
To: CnClist 
Cc: Dennis C. 
Sent: Mon, Dec 3, 2018 9:36 pm
Subject: Re: Stus-List Stuffing box issue and update on dirty fuel



Racor 500 fuel filter tops can warp over time allowing air to leak in.  If the 
T-handle is over-tightened, it can cause the top to become concave. Lay a flat 
across the underside of the top and see if the center is depressed (raised if 
the top is upside down).  If so, you can't tighten the T-handle enough to seal 
the gasket.


Also, the gasket can leak if old.  Replace it often.


Dennis C.







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Re: Stus-List Stuffing box issue and update on dirty fuel

2018-12-03 Thread Dennis C. via CnC-List
Racor 500 fuel filter tops can warp over time allowing air to leak in.  If
the T-handle is over-tightened, it can cause the top to become concave.
Lay a flat across the underside of the top and see if the center is
depressed (raised if the top is upside down).  If so, you can't tighten the
T-handle enough to seal the gasket.

Also, the gasket can leak if old.  Replace it often.

Dennis C.
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Re: Stus-List Stuffing box issue and update on dirty fuel

2018-12-03 Thread John and Maryann Read via CnC-List
Don

RE: packing - you may have too much in the stuffing box.  Our 34 has a 1
inch shaft.  We use 3/16 Teflon packing (much better than flax).  3 strands
cut at 45 degrees with joints staggered.  Works just fine.  Takes a few
adjustments to get the correct drip - none when at rest a few drops per
minute when running.  So we have 9/16 total packing.  If you have 4 strands
of 1/4 inch that is a full one inch - too much IMHO.  Also most important to
ensure you have all the old packing in fact removed.  We use a 1 1/2 inch
screw and screw it into each strand and it easily is removed.  You know you
have it all out if the nut moves freely around the shaft at various angles.

RE: air - have you checked the shut off valve on the inlet?  Maybe needs to
be removed and rebedded??  Same thing on the filter fittings.  How about the
inlet tube inside the tank where it mates to the fitting?  Yes a low fuel
level in the tank will allow air in if heeled to starboard as the inlet is
on the port side.  Just some ideas


John and Maryann
Legacy III
1982 C 34
Noank, CT




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Re: Stus-List Stuffing box issue and update on dirty fuel

2018-12-03 Thread Josh Muckley via CnC-List
That was me who suggested air in the racor.  I had similar problems and
continue to.  My solution was to simply make venting the filter easier and
more effective.  If I vent every month or two then not enough air ever
accumulates to cause problems.

https://youtu.be/H-GI38vE4hQ?t=2m50s

 Air is getting in because of the negative pressure from the engine sucking
fuel from the tank.  An alternative solution which I have considered, is
installing an electric fuel pump near the tank.  This would pressurize the
system, hopefully minimizing the amount of air getting sucked in.

Josh Muckley
S/V Sea Hawk
1989 C 37+
Solomons, MD



On Sun, Dec 2, 2018, 9:40 PM DON JONSSON via CnC-List  Stuffing Box Issues
>
> In the last week we took the boat out of the water, put on a new Campbell
> Sailor prop.,  pulled the shaft and put in a new cutlass bearing, and
> repacked the stuffing box.
>
> Considering it is a boat all went reasonably well.  As an aside we are
> very happy with the prop in the short test we did.  More power and way
> smoother than the two bladed prop we took off.  Way smoother.
>
> However, this was my first attempt at doing the stuffing box and it is not
> going well.  Previously I always paid someone, perhaps a lesson there.  I'm
> hoping someone can give some insight.
>
> We used flax rings 1/4 inch which seem to fit well into the nut.  They
> were cut at 45 degrees and the cuts placed at different positions around
> the shaft.  Before being pushed in.  We used 4 rings.
>
> At the moment it is dripping slightly when not running.  When starting out
> the box drips slowly when at idle whether in gear or not.   As you power up
> it continues to drip but as the box warms up the dripping slows down,
> causing the box to get warmer and warmer.  Ultimately the dripping stops
> and things get hot.  When you stop and go back to idle and let it cool down
> it ultimately starts to drip again.  You can loosen the nut so that when
> not running you are getting a steady drip, but when you power up the
> process repeats itself.
>
> So the question is what have I done wrong?
>
> Dirty Fuel Blues
>
> In a previous email I talked about fuel problems we were having that
> seemed odd.  Odd in that we thought it was dirty fuel but the primary
> filter wasn't that dirty.  And we ultimately got the engine running again
> without changing the filter.  Someone suggested that it could be air in the
> top of the Racor 500 filter and then when running the engine while motor
> sailing if you had enough heel you would get bubbles in the fuel line which
> would cause the problem.  And that scenario of motor sailing is what was
> going on shortly before the engine died.Sure enough we had air in the
> top of the filter, which we thought could have been from not properly
> filling it when we recently (previous to the problem) changed the filter.
> So we drained the tank, sucked out everything on the bottom so that it is
> reasonably clean, changed the filters and filled to the top the Racor 500.
> Everything runs fine now, except the top of Racor housing continues to get
> about 1/2 to 3/4 inch of air in it.  We have checked lines, tightened
> everything that can be tightened, etc.  All the fittings have been re-taped
> and tightened, etc.
>
> That air has to be coming from somewhere, right?  And we think that was
> the cause of our engine quitting.
>
> Any ideas?
>
> As always, thanks.
>
> Don
> Andante, C 34, Victoria
>
> Sent from my iPad
> ___
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --   https://www.paypal.me/stumurray
>
>
On Dec 2, 2018 9:40 PM, "DON JONSSON via CnC-List" 
wrote:

Stuffing Box Issues

In the last week we took the boat out of the water, put on a new Campbell
Sailor prop.,  pulled the shaft and put in a new cutlass bearing, and
repacked the stuffing box.

Considering it is a boat all went reasonably well.  As an aside we are very
happy with the prop in the short test we did.  More power and way smoother
than the two bladed prop we took off.  Way smoother.

However, this was my first attempt at doing the stuffing box and it is not
going well.  Previously I always paid someone, perhaps a lesson there.  I'm
hoping someone can give some insight.

We used flax rings 1/4 inch which seem to fit well into the nut.  They were
cut at 45 degrees and the cuts placed at different positions around the
shaft.  Before being pushed in.  We used 4 rings.

At the moment it is dripping slightly when not running.  When starting out
the box drips slowly when at idle whether in gear or not.   As you power up
it continues to drip but as the box warms up the dripping slows down,
causing the box to get warmer and warmer.  Ultimately the dripping stops
and things get hot.  When you stop and go back to idle and let it cool down
it ultimately starts to 

Stus-List Stuffing box issue and update on dirty fuel

2018-12-02 Thread robert via CnC-List

Don:
Can't say exactly what your problem might beyou said you used 1/4 
inch flaxon what size prop shaft?   I have a 1" shaft and use 3/16" 
and it works fine.  This might be helpful:


https://marinehowto.com/re-packing-a-traditional-stuffing-box/

Can't suggest anything with the engine issuenot my expertisebut 
if air is getting into your fuel system, it will stall your engine.


I had problem that involved an 'air leak'not the same as yours but 
significant.launched, started the engine, no water exhaust from the 
transom thruhullstop engine, check all hose connections, thru hulls 
which don't ever get closed over winter are all openstart engine, no 
water exhaust.now whatfinally put light on the raw water 
strainer with glass bowl which still has antifreezetighten the 2 
wing nuts on the top of the strainer which was sucking air and not sea 
water and we are good to go.  It can be that simple or worse.


Rob Abbott
AZURAbut
C 32 - #277
Halifax, N.S.





On 2018-12-02 10:39 p.m., DON JONSSON via CnC-List wrote:

Stuffing Box Issues

In the last week we took the boat out of the water, put on a new Campbell 
Sailor prop.,  pulled the shaft and put in a new cutlass bearing, and repacked 
the stuffing box.

Considering it is a boat all went reasonably well.  As an aside we are very 
happy with the prop in the short test we did.  More power and way smoother than 
the two bladed prop we took off.  Way smoother.

However, this was my first attempt at doing the stuffing box and it is not 
going well.  Previously I always paid someone, perhaps a lesson there.  I'm 
hoping someone can give some insight.

We used flax rings 1/4 inch which seem to fit well into the nut.  They were cut 
at 45 degrees and the cuts placed at different positions around the shaft.  
Before being pushed in.  We used 4 rings.

At the moment it is dripping slightly when not running.  When starting out the 
box drips slowly when at idle whether in gear or not.   As you power up it 
continues to drip but as the box warms up the dripping slows down, causing the 
box to get warmer and warmer.  Ultimately the dripping stops and things get 
hot.  When you stop and go back to idle and let it cool down it ultimately 
starts to drip again.  You can loosen the nut so that when not running you are 
getting a steady drip, but when you power up the process repeats itself.

So the question is what have I done wrong?

Dirty Fuel Blues

In a previous email I talked about fuel problems we were having that seemed 
odd.  Odd in that we thought it was dirty fuel but the primary filter wasn't 
that dirty.  And we ultimately got the engine running again without changing 
the filter.  Someone suggested that it could be air in the top of the Racor 500 
filter and then when running the engine while motor sailing if you had enough 
heel you would get bubbles in the fuel line which would cause the problem.  And 
that scenario of motor sailing is what was going on shortly before the engine 
died.Sure enough we had air in the top of the filter, which we thought 
could have been from not properly filling it when we recently (previous to the 
problem) changed the filter.  So we drained the tank, sucked out everything on 
the bottom so that it is reasonably clean, changed the filters and filled to 
the top the Racor 500.  Everything runs fine now, except the top of Racor 
housing continues to get about 1/2 to 3/4 inch of air in it.  We
  have checked lines, tightened everything that can be tightened, etc.  All the 
fittings have been re-taped and tightened, etc.

That air has to be coming from somewhere, right?  And we think that was the 
cause of our engine quitting.

Any ideas?

As always, thanks.

Don
Andante, C 34, Victoria

Sent from my iPad
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every one is greatly appreciated.  If you want to support the list - use PayPal 
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Thanks everyone for supporting this list with your contributions.  Each and 
every one is greatly appreciated.  If you want to support the list - use PayPal 
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