Re: [drakelist] MS-4 location

2007-09-04 Thread David Chris Drake


David  Chris Drake [EMAIL PROTECTED] made an utterance to the drakelist 
gang
--
A muffin fan on top, works so much better, you should really try to figure 
out how to keep the rig to the side of the supply/speaker.  I use the rubber 
feet that you normally use to elevate the rig...the kind with the little 
bolt in them.  These work great, or, you can use stick on feet.  Then, on 
the top fan holes, fabricate a metal angle to either attach to one hole or 
bridge two.  Paint black and attache to the fan near the contact side. 
Drill a hole for a mini switch and then attach the lead from a surplus wall 
wart of the proper voltage or even say 9 volts works well.  Try a couple 
different ones to see which makes the fan blow quiet and efficient.  Plug it 
in and there you go.  Now you can switch it on or off as you need.  If you'd 
like a pic, let me know.  I've done then a couple different ways.  I've 
found that to work the best, you position the fan in about the middle rear 
of the top, so that it pulls up and out over the pa cage and also pulls air 
from the rest of the rig.  A better approach is to use two fans for a super 
cool TR4, but I find one works fine.

Good luck
David
Wd9cmd

- Original Message - 
From: Dennis Monticelli [EMAIL PROTECTED]

To: [EMAIL PROTECTED]
Sent: Saturday, September 01, 2007 1:04 PM
Subject: Re: [drakelist] MS-4 location




Dennis Monticelli [EMAIL PROTECTED] made an utterance to the 
drakelist gang

--
I strongly endorse pulling the hot air out vs pushing.  Garey hit it
on the head when he spoke about the illusion of fan exit air not being
as much as exit air:  It is just that the exit air is directed into a
smaller cross-sectional area.

If you are just trying to enhance the existing convective air flow a
little bit, then placing a fan over the top is easy and best.  For
example, I use a 12V muffin fan on reduced voltage sitting over the
right rear corner of the R4-B on little fubber feet.  That corner is
where the power transformer and output tube sits so the heat buildup
is greatest there.  You can't even hear it run yet the R4-B runs
considerable cooler.

But if you're specifically trying to cool down a set of finals (vs
just enhance existing convection) and are willing to run the fan at
full voltage, then sticking the fan on the rear of the cage (where the
obstructions are fewer) makes more sense.  A fan at full voltage near
the tubes is going to draw the heat out effectively whether it's allow
to do so vertically or horizontally.

Your rig is going to thank you for this.  A commonly used acceleration
factor in the electronics industry is a halving of circuit life for
every 10 deg C rise.  That's a real rough number but it gives you an
idea of the importanance of good thermal management.

Denny AE6C

On 9/1/07, Gary Poland [EMAIL PROTECTED] wrote:


Gary Poland [EMAIL PROTECTED] made an utterance to the drakelist 
gang

--
I have installed fans on many of Drakes as well as on my KWM-2. I have
always installed them in s:ch a way as to pull cooler ambient air through
the chassis and out the back. Regardless of the way you choose to do it, 
the

proof is in the pudding, mine have stayed  much cooler.


73, Gary W8PU
http://home.cinci.rr.com/w8pu



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Re: [drakelist] MS-4 location

2007-09-01 Thread Garey Barrell


Garey Barrell [EMAIL PROTECTED] made an utterance to the drakelist gang
--
Leigh -

Drakemods was originally written by Wayne Montague, VE3EFJ back in the 
late 90's.   I don't know Tom, perhaps he edited some of the TR-4 
information?  Anyway, the fan orientation was one of the few 
disagreements that Wayne and I had!  A typical fan pushes air harder 
than it pulls, even though the volume is equal.  So many think that 
there is MORE air being pushed.  The function of a fan in a piece of 
equipment that is  _designed to be convection cooled_  is to get the 
heated air as far away as possible, not to force that air to flow 
throughout the chassis!  The Drake transmitters/transceivers are 
obviously convection cooled, since no fan is provided from the factory.  
The choice between top and rear mounting of the fan is a mixed bag.  
Natural convection is provided by the fact that heated air rises, so the 
fan facing up and blowing up is the natural choice.  That way works OK, 
but the air has to be pulled through TWO, non-aligned, sets of 
perforations, the cage top and the cabinet top.  Any time air is forced 
to flow through holes, turbulence results and air flow is decreased.  On 
the other hand, a fan mounted to the rear wall of the cage only has to 
move air through ONE set of perfs, and I believe is more efficient.  
Either way is a BIG help in reducing heat.  The vast majority of the 
heat dissipated in the TR-4 is from the final cage, so getting that heat 
out and away is most important.  The power resistors and other tubes in 
the remainder of the cabinet can be adequately cooled by convection, 
aided slightly by a small amount of air drawn in through strategically 
placed holes to replace the air pulled out by the fan.


Again, you don't need a wind tunnel (noisy) fan.  Some fans are noisier 
than others, depending upon blade and venturi shape. As usual, the more 
air volume / pressure, the noisier.   A 120V AC fan can be slowed by 
inserting a film capacitor in series with the AC power, a DC fan slowed 
just by reducing the voltage supply.


73, Garey - K4OAH
Glen Allen, VA

Drake 2-B, 4-B  C-Line Service Supplement CDs
www.k4oah.com



Leigh L. Klotz, Jr. wrote:


Leigh L. Klotz, Jr. [EMAIL PROTECTED] made an utterance to the 
drakelist gang

--
Thanks Garey and Tom and others who responded.!  I want to get the fan 
thing right before I make the support.


Tom, you might need to change the hint on your site about the fan.  
That's where I was following:


 http://www.zerobeat.net/drakelist/drakemod/drmod92.htm

which says:  The only place to mount a fan is on the back of the 
final cageOrient the fan to blow in. 


Originally I had the fan on top pulling air out, but then I changed it 
to behind pushing air in.
It seems to me that hot air ought to exit the top, since heat rises.  
Is pulling hot air out the back the right thing?

If so, I'll do it.

Right now I have the fan, which is a 110VAC muffin fan, just sitting 
right up against the rig.  If I have it pull air out, I'm going to 
definitely have to attach it to the rig to make sure the air flows 
from the rig and not just from the surroundings.  But I will still 
make it externally powered, I think.


73,
Leigh/WA5ZNU



Garey Barrell wrote:


Garey Barrell [EMAIL PROTECTED] made an utterance to the 
drakelist gang

--
Leigh -

First, you need to turn your fan around.  Let it blow the air AWAY 
from the final cage instead of forcing all that hot air into the rest 
of the transceiver.
The speaker with power supply is pretty heavy to sit on top of the 
TR-4 case.  Best would be a U-shaped bridge to fit over the 
transceiver with a little clearance on either side.  Leave at least 
an inch or so above the TR-4, more if possible, between the top of 
the cabinet and the bottom of the shelf.  Again, with the fan blowing 
OUT you really only need clearance to allow air to be pulled in the 
sides.
Best if the fan is mounted right on the back of the PA cage, the 
perforations can be lined up with fan mounting holes.  Mine are only 
fastened at the top, with small rubber feet in the bottom holes to 
prevent vibration.  A 3 muffin or computer fan works fine, you don't 
need a LOT of air, just something to force that hot air AWAY from the 
PA.


73, Garey - K4OAH
Glen Allen, VA

Drake 2-B, 4-B  C-Line Service Supplement CDs
www.k4oah.com



Leigh L. Klotz, Jr. wrote:


Leigh L. Klotz, Jr. [EMAIL PROTECTED] made an utterance to the 
drakelist gang

--
I have a TR-4C and MS-4 and they've always been side-by-side, ever 
since my father upgraded from the TR3.
My shack doesn't have as much room as his did (nor does his now -- 
he just has a K1!)  and I'm looking at some way to arrange 

Re: [drakelist] MS-4 location

2007-09-01 Thread Gary Poland


Gary Poland [EMAIL PROTECTED] made an utterance to the drakelist gang
--
I have installed fans on many of Drakes as well as on my KWM-2. I have 
always installed them in such a way as to pull cooler ambient air through 
the chassis and out the back. Regardless of the way you choose to do it, the 
proof is in the pudding, mine have stayed  much cooler.



73, Gary W8PU
http://home.cinci.rr.com/w8pu



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Re: [drakelist] MS-4 location

2007-09-01 Thread Dennis Monticelli

Dennis Monticelli [EMAIL PROTECTED] made an utterance to the drakelist gang
--
I strongly endorse pulling the hot air out vs pushing.  Garey hit it
on the head when he spoke about the illusion of fan exit air not being
as much as exit air:  It is just that the exit air is directed into a
smaller cross-sectional area.

If you are just trying to enhance the existing convective air flow a
little bit, then placing a fan over the top is easy and best.  For
example, I use a 12V muffin fan on reduced voltage sitting over the
right rear corner of the R4-B on little fubber feet.  That corner is
where the power transformer and output tube sits so the heat buildup
is greatest there.  You can't even hear it run yet the R4-B runs
considerable cooler.

But if you're specifically trying to cool down a set of finals (vs
just enhance existing convection) and are willing to run the fan at
full voltage, then sticking the fan on the rear of the cage (where the
obstructions are fewer) makes more sense.  A fan at full voltage near
the tubes is going to draw the heat out effectively whether it's allow
to do so vertically or horizontally.

Your rig is going to thank you for this.  A commonly used acceleration
factor in the electronics industry is a halving of circuit life for
every 10 deg C rise.  That's a real rough number but it gives you an
idea of the importanance of good thermal management.

Denny AE6C

On 9/1/07, Gary Poland [EMAIL PROTECTED] wrote:

 Gary Poland [EMAIL PROTECTED] made an utterance to the drakelist gang
 --
 I have installed fans on many of Drakes as well as on my KWM-2. I have
 always installed them in s:ch a way as to pull cooler ambient air through
 the chassis and out the back. Regardless of the way you choose to do it, the
 proof is in the pudding, mine have stayed  much cooler.


 73, Gary W8PU
 http://home.cinci.rr.com/w8pu



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Re: [drakelist] MS-4 location

2007-09-01 Thread Jim Shorney

Jim Shorney [EMAIL PROTECTED] made an utterance to the drakelist gang
--
On Sat, 1 Sep 2007 11:04:53 -0700, Dennis Monticelli wrote:

A commonly used acceleration
factor in the electronics industry is a halving of circuit life for
every 10 deg C rise.  That's a real rough number but it gives you an
idea of the importanance of good thermal management.

Quoted from http://www.pcpower.com/technology/optemps/ :

The life of an electronic device is directly related to its operating
temperature. Each 10øC (18øF) temperature rise reduces component life by
50%*. Conversely, each 10øC (18øF) temperature reduction increases component
life by 100%. Therefore, it is recommended that computer components be kept
as cool as possible (within an acceptable noise level) for maximum
reliability, longevity, and return on investment.

* Based on the Arrhenius equation, which says that time to failure is a
function of e^-Ea/kT where Ea = activation energy of the failure mechanism
being accelerated, k = Boltzmann's constant, and T = absolute temperature

--
Jim Shorney  --.--Put complaints in this box
jshorney (at) inebraska.com
Ham Radio NU0C
Lincoln, NE, USA
EN10ps
http://incolor.inetnebr.com/jshorney/


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Re: [drakelist] MS-4 location

2007-09-01 Thread Dennis Monticelli

Dennis Monticelli [EMAIL PROTECTED] made an utterance to the drakelist gang
--
Thanks for providing the background, Jim.

The activation energy, Ea, is determined empirically for each
component type (or material type in the case of certain other
industries).  Usually the component is run at elevated temp (beyond
max operating limits)  until failure occurs so that Ea can be
extracted mathematically.  10 deg C for a halving of life works well
for semiconductor devices (we use it at work with a little windage
here and there) and it is close enough for most passives to be a
general rule of thumb in electronics.

On 9/1/07, Jim Shorney [EMAIL PROTECTED] wrote:

 Jim Shorney [EMAIL PROTECTED] made an utterance to the drakelist gang
 --
 On Sat, 1 Sep 2007 11:04:53 -0700, Dennis Monticelli wrote:

 A commonly used acceleration
 factor in the electronics industry is a halving of circuit life for
 every 10 deg C rise.  That's a real rough number but it gives you an
 idea of the importanance of good thermal management.

 Quoted from http://www.pcpower.com/technology/optemps/ :

 The life of an electronic device is directly related to its operating
 temperature. Each 10øC (18øF) temperature rise reduces component life by
 50%*. Conversely, each 10øC (18øF) temperature reduction increases component
 life by 100%. Therefore, it is recommended that computer components be kept
 as cool as possible (within an acceptable noise level) for maximum
 reliability, longevity, and return on investment.

 * Based on the Arrhenius equation, which says that time to failure is a
 function of e^-Ea/kT where Ea = activation energy of the failure mechanism
 being accelerated, k = Boltzmann's constant, and T = absolute temperature

 --
 Jim Shorney  --.--Put complaints in this box
 jshorney (at) inebraska.com
 Ham Radio NU0C
 Lincoln, NE, USA
 EN10ps
 http://incolor.inetnebr.com/jshorney/


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Re: [drakelist] MS-4 location

2007-08-31 Thread Leigh L. Klotz, Jr.


Leigh L. Klotz, Jr. [EMAIL PROTECTED] made an utterance to the drakelist 
gang
--
Thanks Garey and Tom and others who responded.!  I want to get the fan 
thing right before I make the support.


Tom, you might need to change the hint on your site about the fan.  
That's where I was following:


 http://www.zerobeat.net/drakelist/drakemod/drmod92.htm

which says:  The only place to mount a fan is on the back of the final 
cageOrient the fan to blow in. 


Originally I had the fan on top pulling air out, but then I changed it 
to behind pushing air in.
It seems to me that hot air ought to exit the top, since heat rises.  Is 
pulling hot air out the back the right thing?

If so, I'll do it.

Right now I have the fan, which is a 110VAC muffin fan, just sitting 
right up against the rig.  If I have it pull air out, I'm going to 
definitely have to attach it to the rig to make sure the air flows from 
the rig and not just from the surroundings.  But I will still make it 
externally powered, I think.


73,
Leigh/WA5ZNU



Garey Barrell wrote:


Garey Barrell [EMAIL PROTECTED] made an utterance to the 
drakelist gang

--
Leigh -

First, you need to turn your fan around.  Let it blow the air AWAY 
from the final cage instead of forcing all that hot air into the rest 
of the transceiver.
The speaker with power supply is pretty heavy to sit on top of the 
TR-4 case.  Best would be a U-shaped bridge to fit over the 
transceiver with a little clearance on either side.  Leave at least an 
inch or so above the TR-4, more if possible, between the top of the 
cabinet and the bottom of the shelf.  Again, with the fan blowing OUT 
you really only need clearance to allow air to be pulled in the sides.
Best if the fan is mounted right on the back of the PA cage, the 
perforations can be lined up with fan mounting holes.  Mine are only 
fastened at the top, with small rubber feet in the bottom holes to 
prevent vibration.  A 3 muffin or computer fan works fine, you don't 
need a LOT of air, just something to force that hot air AWAY from the PA.


73, Garey - K4OAH
Glen Allen, VA

Drake 2-B, 4-B  C-Line Service Supplement CDs
www.k4oah.com



Leigh L. Klotz, Jr. wrote:


Leigh L. Klotz, Jr. [EMAIL PROTECTED] made an utterance to the 
drakelist gang

--
I have a TR-4C and MS-4 and they've always been side-by-side, ever 
since my father upgraded from the TR3.
My shack doesn't have as much room as his did (nor does his now -- he 
just has a K1!)  and I'm looking at some way to arrange them to take 
up less space.


I've seen a few pictures of people with the MS-4 on top of the TR4 
but that seems like it would invite heat problems.  Is that the 
consensus?


I do have a muffin fan behind the rig and final cage (just placed 
there, not attached) and blowing air in and the final area seems to 
stay cool, but the rest of the rig seems to stay quite warm.


Does anybody have creative solutions in place for where to place the 
MS-4 and power supply when using a TR series?


The MS-4 isn't as deep as the transceiver, or else I'd put it under.

Has anybody built a shelf to put the MS-4 under the transceiver?  Or 
any other creative solutions?


73,
Leigh/WA5ZNU




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[drakelist] MS-4 location

2007-08-30 Thread Leigh L. Klotz, Jr.


Leigh L. Klotz, Jr. [EMAIL PROTECTED] made an utterance to the drakelist 
gang
--
I have a TR-4C and MS-4 and they've always been side-by-side, ever since 
my father upgraded from the TR3.
My shack doesn't have as much room as his did (nor does his now -- he 
just has a K1!)  and I'm looking at some way to arrange them to take up 
less space.


I've seen a few pictures of people with the MS-4 on top of the TR4 but 
that seems like it would invite heat problems.  Is that the consensus?


I do have a muffin fan behind the rig and final cage (just placed there, 
not attached) and blowing air in and the final area seems to stay cool, 
but the rest of the rig seems to stay quite warm.


Does anybody have creative solutions in place for where to place the 
MS-4 and power supply when using a TR series?


The MS-4 isn't as deep as the transceiver, or else I'd put it under.

Has anybody built a shelf to put the MS-4 under the transceiver?  Or any 
other creative solutions?


73,
Leigh/WA5ZNU

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Re: [drakelist] MS-4 location

2007-08-30 Thread Thom LaCosta


Thom LaCosta [EMAIL PROTECTED] made an utterance to the drakelist gang
--
On Thu, 30 Aug 2007, Leigh L. Klotz, Jr. wrote:


Has anybody built a shelf to put the MS-4 under the transceiver?  Or any 
other creative solutions?


I'd get a piece of wood as wide at the MS-4 and a tad bit longer than the 
transceiver...and then cut out a foot for rear of the board that supports

the boardIf you're really a fus-budget, then you could paint the board
to match the case coloror, use some rare, exotic wood and put on a nice 
hand-rubbed finish.


73 k3hrn
Thom,EIEIO
Email, Internet, Electronic Information Officer

www.baltimorehon.com/Home of the Baltimore Lexicon
www.tlchost.net/hosting/ Web Hosting as low as 3.49/month

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Re: [drakelist] MS-4 location

2007-08-30 Thread Jim Shorney

Jim Shorney [EMAIL PROTECTED] made an utterance to the drakelist gang
--
On Thu, 30 Aug 2007 18:13:30 -0700, Leigh L. Klotz, Jr. wrote:

I do have a muffin fan behind the rig and final cage (just placed there, 
not attached) and blowing air in and the final area seems to stay cool, 
but the rest of the rig seems to stay quite warm.

I would mount the fan so that is sucks air out of the radio through the final
cage.  That would help keep the whole radio cooler.

I like Thom's suggestion of the wooden platform.  Great idea.

73

-Jim


--
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TR7/RV7, TR6/RV6, T4XC/R4C, L4B, NCL2000, SB104A, R390A, GT550A/RV550A, HyGain 
3750, IBM PS/2 - all vintage, all the time!

HyGain 3750 User's Group - http://groups.yahoo.com/group/HyGain_3750/


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Re: [drakelist] MS-4 location

2007-08-30 Thread Garey Barrell


Garey Barrell [EMAIL PROTECTED] made an utterance to the drakelist gang
--
Leigh -

First, you need to turn your fan around.  Let it blow the air AWAY from 
the final cage instead of forcing all that hot air into the rest of the 
transceiver. 

The speaker with power supply is pretty heavy to sit on top of the TR-4 
case.  Best would be a U-shaped bridge to fit over the transceiver 
with a little clearance on either side.  Leave at least an inch or so 
above the TR-4, more if possible, between the top of the cabinet and the 
bottom of the shelf.  Again, with the fan blowing OUT you really only 
need clearance to allow air to be pulled in the sides. 

Best if the fan is mounted right on the back of the PA cage, the 
perforations can be lined up with fan mounting holes.  Mine are only 
fastened at the top, with small rubber feet in the bottom holes to 
prevent vibration.  A 3 muffin or computer fan works fine, you don't 
need a LOT of air, just something to force that hot air AWAY from the PA.


73, Garey - K4OAH
Glen Allen, VA

Drake 2-B, 4-B  C-Line Service Supplement CDs
www.k4oah.com



Leigh L. Klotz, Jr. wrote:


Leigh L. Klotz, Jr. [EMAIL PROTECTED] made an utterance to the 
drakelist gang

--
I have a TR-4C and MS-4 and they've always been side-by-side, ever 
since my father upgraded from the TR3.
My shack doesn't have as much room as his did (nor does his now -- he 
just has a K1!)  and I'm looking at some way to arrange them to take 
up less space.


I've seen a few pictures of people with the MS-4 on top of the TR4 but 
that seems like it would invite heat problems.  Is that the consensus?


I do have a muffin fan behind the rig and final cage (just placed 
there, not attached) and blowing air in and the final area seems to 
stay cool, but the rest of the rig seems to stay quite warm.


Does anybody have creative solutions in place for where to place the 
MS-4 and power supply when using a TR series?


The MS-4 isn't as deep as the transceiver, or else I'd put it under.

Has anybody built a shelf to put the MS-4 under the transceiver?  Or 
any other creative solutions?


73,
Leigh/WA5ZNU




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