[Elecraft] Just ordered a KX1, and have a question

2007-07-30 Thread Marty Young
Hello All:

I ordered a KX1 and it was shipped Priority Mail on
7/23 and have not received it yet.  Danged post
office!  In doing my preliminary research and
preparation I have a question:

Soldering is important, I think we all agree.  The
selection of the correct type and size is critical to
success.  Why isn't a hank of 0.31 dia Kester 44
included with the kit?

I know, this would increase cost.  But I would gladly
pay an additional $3 for a kit to avoid having to buy
a $25 roll of Kester. (and only use 1% of it)  Anybody
remember Heathkit?  They were the premier kit maker of
their day.  Solder was included.  Remember the nut
starter tool? (I may still even have one!)  Not to
mention a plastic IF can tweeker.  It was a nice touch
from the top maker of kits.  Its why we all remember
them fondly and sorta miss 'em.

I'm not trying to be cheap.  Just a practical
suggestion.  I'm not saying Elecraft should supply
flush cutters, common tools, and spoon feed us.

Just that solder selection is pretty danged important.
 And isn't it like a component?  It stays on the pcb
just like all the other parts?

For what its worth.  73  Marty / W4MY


  

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Re: [Elecraft] Just ordered a KX1, and have a question

2007-07-30 Thread Don Wilhelm

Marty,

First of all, I believe .031 solder is too large a diameter for use on 
Elecraft products, especially the KX1.  I use .015 with great success, 
and I do not recommend a larger solder than .020 for the KX1.


The reason is that with the large diameter solder, there is not great 
control over the amount of solder applied - by the time the solder is 
molten, there is already too much on the connection.  Just enough solder 
to fill the plated thru hole is adequate, although I like to see a very 
small fillet of solder with the edges of the solder tapering down to 
zero thickness on both the solder pad and the component lead to be 
certain everything has received adequate heat during the soldering 
process.  See the soldering tutorial on the Elecraft website if you have 
any questions about what I am describing.


Also, the 44 flux is a highly activated flux, there also seems to be a 
lot of flux residue when using it for soldering.  The Kester 285 mildly 
activated flux is much better on untarnished components because it 
leaves the board cleaner - save the highly activated solder for working 
with components that have acquired a bit of corrosion and need the 
higher activity.


OK, so you have some Kester 44 .031 solder that you would like to use on 
your KX1 - fine, use it, but be aware of the cautions about the amount 
of solder.  If you find too much is applied, use solder wick to remove 
some of it.  OTOH, If you are buying solder for the KX1, I recommend the 
Kester 285 in a .015 diameter (Multi-core is a great solder, but may be 
difficult to obtain).  Many areas of the KX1 are quite dense with 
components and more care with soldering is required than for most of the 
other Elecraft kits.


That does not answer the question of why Elecraft does not include 
solder with the kits like Heathkit used to do - I can't answer that, but 
I can offer some cautions based on my experiences repairing the KX1 - 
some builders have trouble because of inadequate heat when soldering 
(700 to 750 deg F is the best) and the application of too much solder 
are often encountered problems here.  I have 'fixed' several KX1s by 
simply removing the excess solder and reheating the connections - that 
process takes about 2 hours to complete, so you figure the cost of a 
'repair' caused by sloppy soldering - good solder is cheap by comparison.


73,
Don W3FPR

Marty Young wrote:

Hello All:

I ordered a KX1 and it was shipped Priority Mail on
7/23 and have not received it yet.  Danged post
office!  In doing my preliminary research and
preparation I have a question:

Soldering is important, I think we all agree.  The
selection of the correct type and size is critical to
success.  Why isn't a hank of 0.31 dia Kester 44
included with the kit?

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Re: [Elecraft] Just ordered a KX1, and have a question

2007-07-30 Thread Marty Young
David:

You have to draw the line somewhere.  I realize this.

My thesis was to draw it a little further north to
include solder, thats all.  Strictly in the vein of
nice touch department.

Your soldering iron, lamp and hand tools are not part
of the kit.  Solder is.  That's where I'm coming
from.  Maybe its kinda grey (pun intended).  Elecraft
made its decision on how thy wanted to handle this,
and that's their perogitive.

Maybe half would use it, half would not.  I would, you
wouldn't.  There, that proves it!

To Elecraft marketing folks:  I'd appreciate some
solder.  FWIW

73  Marty / W4MY


--- David King [EMAIL PROTECTED] wrote:

 Personally I had no problem buying the roll of
 Kester for my K2 project, 
 and I've used a goodly chunk of it already...and
 have several other 
 projects under way it's being used on.   In fact, I
 was glad I bought a 
 full roll...so I don't have to worry about ordering
 another right away!
 
 But then, if the K2 kit had included the $125
 soldering station I 
 bought, the magnifying ring light, the board holder,
 electrostatic 
 soldering mat/wrist band and the desoldering iron
 maybe my XYL wouldn't 
 roll her eyes every time I talk about how much I
 saved by building the 
 radio instead of buying one already built!  And, she
 sometimes subtly 
 brings up things like the tower now on the side of
 the house, the rental 
 of a hammer drill to punch a hole into the basement
 for the antenna 
 wiresetc. etc. etc.
 
 David King
 KE7EKA
 
 Marty Young wrote:
  Hello All:
 
  I ordered a KX1 and it was shipped Priority Mail
 on
  7/23 and have not received it yet.  Danged post
  office!  In doing my preliminary research and
  preparation I have a question:
 
  Soldering is important, I think we all agree.  The
  selection of the correct type and size is critical
 to
  success.  Why isn't a hank of 0.31 dia Kester 44
  included with the kit?
 
  I know, this would increase cost.  But I would
 gladly
  pay an additional $3 for a kit to avoid having to
 buy
  a $25 roll of Kester. (and only use 1% of it) 
 Anybody
  remember Heathkit?  They were the premier kit
 maker of
  their day.  Solder was included.  Remember the nut
  starter tool? (I may still even have one!)  Not to
  mention a plastic IF can tweeker.  It was a nice
 touch
  from the top maker of kits.  Its why we all
 remember
  them fondly and sorta miss 'em.
 
  I'm not trying to be cheap.  Just a practical
  suggestion.  I'm not saying Elecraft should supply
  flush cutters, common tools, and spoon feed us.
 
  Just that solder selection is pretty danged
 important.
   And isn't it like a component?  It stays on the
 pcb
  just like all the other parts?
 
  For what its worth.  73  Marty / W4MY
 
 
   


  Park yourself in front of a world of choices in
 alternative vehicles. Visit the Yahoo! Auto Green
 Center.
  http://autos.yahoo.com/green_center/ 
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Re: [Elecraft] Just ordered a KX1, and have a question

2007-07-30 Thread Stuart Rohre

Hi Marty,
At the time I built a Heathkit DX 20 in 1957, and when several friends built 
Heathkits in that era up to 1960, I don't remember any of us getting solder 
with our Heathkit.


I bought Ersin Multicore solder and used that for all my kit building, and 
still prefer it after some 44 years of building research electronics.


Solder is like beer and cars.   Folks have their own preferences if they 
have built anything at all for awhile.


No one size of solder is really adequate for all parts of kit building.  For 
example, you might use a small gauge on parts on a small board, but  a heavy 
gauge solder to make up type UHF Coax plugs.


Where do you stop in providing solder?  Do you then provide the flush 
cutting pliers to get folks to uniformly trim their component leads, the 
needle nose pliers, the soldering iron?  (Now there is another personal 
preference item kind of like personal hunting weapons!)


I think Elecraft does exactly what the majority of kits have done since the 
1950's.  They provide the electronics and the instructions, and the builder 
provides the tools and solder.  Those few kits I have seen with solder had 
types totally unsuited IMHO, for the job.


The type of solder one uses affects how well the finished kit looks.  There 
are some solders that are just adequate, and others that have superiour 
wetting, and flow characteristics.


-Stuart
K5KVH
- Original Message - 
From: Marty Young [EMAIL PROTECTED]

To: elecraft@mailman.qth.net
Sent: Monday, July 30, 2007 3:17 PM
Subject: [Elecraft] Just ordered a KX1, and have a question



Hello All:

I ordered a KX1 and it was shipped Priority Mail on
7/23 and have not received it yet.  Danged post
office!  In doing my preliminary research and
preparation I have a question:

Soldering is important, I think we all agree.  The
selection of the correct type and size is critical to
success.  Why isn't a hank of 0.31 dia Kester 44
included with the kit?

I know, this would increase cost.  But I would gladly
pay an additional $3 for a kit to avoid having to buy
a $25 roll of Kester. (and only use 1% of it)  Anybody
remember Heathkit?  They were the premier kit maker of
their day.  Solder was included.  Remember the nut
starter tool? (I may still even have one!)  Not to
mention a plastic IF can tweeker.  It was a nice touch
from the top maker of kits.  Its why we all remember
them fondly and sorta miss 'em.

I'm not trying to be cheap.  Just a practical
suggestion.  I'm not saying Elecraft should supply
flush cutters, common tools, and spoon feed us.

Just that solder selection is pretty danged important.
And isn't it like a component?  It stays on the pcb
just like all the other parts?

For what its worth.  73  Marty / W4MY




Park yourself in front of a world of choices in alternative vehicles. 
Visit the Yahoo! Auto Green Center.

http://autos.yahoo.com/green_center/
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Re: [Elecraft] Just ordered a KX1, and have a question

2007-07-30 Thread Paul Gates, KD3JF
Man, Oh, Man Don you said it right. I was so ignorant when I got back into 
soldering, that i was not aware of the different sizes of solder. I had and 
still have it... the .031 solder.The last kit I had built was a Heath Kit HW12 
in the 60s. So to practice some soldering I ordered one of the in-expensive 
receiver kits from Ramsey.

Using the .031 solder I totally destroyed the Pc board! g Now, I have all 
kinds of rolls of .015 solder and use it for practically everything. Also have 
some what I think is .022. I have a soldering station and use it at 700 
F.degrees.
Paul Gates, KD3JF

Having 2 cataracts one on each eye I was smart enough to have Jerry McCarthy 
build my KX1 and later he added the 30/80 module for me. Today I passed the eye 
test for renewing my drivers license by the skin of my teeth so to speak. The 
License is good for 5 years so I am sure during that time the cataracts will be 
big enough so I can have them removed. I have no problem seeing in the daylight 
and do not drive at night.

Don Wilhelm [EMAIL PROTECTED] wrote: Marty,

First of all, I believe .031 solder is too large a diameter for use on 
Elecraft products, especially the KX1.  I use .015 with great success, 
and I do not recommend a larger solder than .020 for the KX1.

The reason is that with the large diameter solder, there is not great 
control over the amount of solder applied - by the time the solder is 
molten, there is already too much on the connection.  Just enough solder 
to fill the plated thru hole is adequate, although I like to see a very 
small fillet of solder with the edges of the solder tapering down to 
zero thickness on both the solder pad and the component lead to be 
certain everything has received adequate heat during the soldering 
process.  See the soldering tutorial on the Elecraft website if you have 
any questions about what I am describing.

Also, the 44 flux is a highly activated flux, there also seems to be a 
lot of flux residue when using it for soldering.  The Kester 285 mildly 
activated flux is much better on untarnished components because it 
leaves the board cleaner - save the highly activated solder for working 
with components that have acquired a bit of corrosion and need the 
higher activity.

OK, so you have some Kester 44 .031 solder that you would like to use on 
your KX1 - fine, use it, but be aware of the cautions about the amount 
of solder.  If you find too much is applied, use solder wick to remove 
some of it.  OTOH, If you are buying solder for the KX1, I recommend the 
Kester 285 in a .015 diameter (Multi-core is a great solder, but may be 
difficult to obtain).  Many areas of the KX1 are quite dense with 
components and more care with soldering is required than for most of the 
other Elecraft kits.

That does not answer the question of why Elecraft does not include 
solder with the kits like Heathkit used to do - I can't answer that, but 
I can offer some cautions based on my experiences repairing the KX1 - 
some builders have trouble because of inadequate heat when soldering 
(700 to 750 deg F is the best) and the application of too much solder 
are often encountered problems here.  I have 'fixed' several KX1s by 
simply removing the excess solder and reheating the connections - that 
process takes about 2 hours to complete, so you figure the cost of a 
'repair' caused by sloppy soldering - good solder is cheap by comparison.

73,
Don W3FPR

Marty Young wrote:
 Hello All:
 
 I ordered a KX1 and it was shipped Priority Mail on
 7/23 and have not received it yet.  Danged post
 office!  In doing my preliminary research and
 preparation I have a question:
 
 Soldering is important, I think we all agree.  The
 selection of the correct type and size is critical to
 success.  Why isn't a hank of 0.31 dia Kester 44
 included with the kit?
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Re: [Elecraft] Just ordered a KX1, and have a question

2007-07-30 Thread Lyle Johnson
My experience is different, which is just more evidence to support using 
the solder you prefer.


I routinely build surface mount boards with lots of fine pitch parts 
(like K3 prototype boards :-) using either 0.031 or 0.025 diameter 
solder.  I never use anything finer.


YMMV

73,

Lyle KK7P


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Re: [Elecraft] Just ordered a KX1, and have a question

2007-07-30 Thread Fred Jensen

Lyle Johnson wrote:
My experience is different, which is just more evidence to support using 
the solder you prefer.


I routinely build surface mount boards with lots of fine pitch parts 
(like K3 prototype boards :-) using either 0.031 or 0.025 diameter 
solder.  I never use anything finer.


Lyle got it right.  My solder,  K2, KX1, WM1, is Alpha Solder, 63/37 
0.015 ... very fine, very controllable.  As he said, YMMV.  Bottom line 
is what works for you.  It's an eye-hand-mechanical operation, use what 
works, avoid the ones they tell you to avoid.


73,

Fred K6DGW
- Northern California Contest Club
- CU in the 2007 CQP Oct 6-7
- www.cqp.org
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