Re: [Elecraft] SMT kits and Elecraft

2004-08-13 Thread Stuart Rohre
Pete, I have tried cyanoacrylate and when it heated it let go.
-Stuart
K5KVH


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Re: [Elecraft] SMT kits and Elecraft

2004-08-13 Thread Tom Hammond

It can liberate cyanide (or some derivative) when it is heated as well.

73,

Tom   N0SS

At 06:03 PM 8/13/04, Stuart Rohre wrote:

Pete, I have tried cyanoacrylate and when it heated it let go.


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Re: [Elecraft] SMT kits and Elecraft

2004-08-11 Thread Mario Lorenz
Am 10. Aug 2004, um 14:04:49 schrieb wayne burdick:
 Regarding SMT (surface-mount technology):
 
 We will obviously have to use many more SMDs (surface-mount devices) in 
 future kits. But they will all be pre-installed, with rare exceptions.

Wayne, would you then please consider selling the bare PCB and the SMD
parts as an extra option? Look, I'm young, I'm a fool, and I actually do
have fun soldering SMD...

Mario

-- 
Mario LorenzInternet:[EMAIL PROTECTED]
Ham Radio:   [EMAIL PROTECTED]
* This virus needs Windows95 to run!
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Re: [Elecraft] SMT kits and Elecraft

2004-08-11 Thread Bob Baxter

- Original Message - 
From: David Toepfer [EMAIL PROTECTED]



 I recall reading somehere a while ago that absolutely all precision
 instruments/tools are fabricated in metric and the only thing that is
english
 is the labels and the specs which are all converted to english.

Have you checked your car?  95% of the nuts and bolts in my 88 Chevrolet,
made in Texas, were metric.

Bob Baxter AA7EQ
Bisbee, Az.


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Re: [Elecraft] SMT kits and Elecraft

2004-08-11 Thread David Toepfer
Everyone seems to be missing my point, which is, all of these things are
designed and fabricated in metric specs.  The machine tools are made in
factories to metric specs, but when the but the dials on them or the labels on
them they are converted to english so we sad american masses who just cant/wont
work in metrics can understand.  I can, for example, make a 1/2 bolt by
makeing it 12.7mm.  My point is, the machining specs are actually in metric,
but the end result is marketed and labeled in english.  If the US was not the
huge economic power house and consumer it was all of the rest of the
countries/companies of the world would not coddle us on issues like this as
they do.

dt
.

--- Bob Baxter [EMAIL PROTECTED] wrote:
 
 - Original Message - 
 From: David Toepfer [EMAIL PROTECTED]
 
 
 
  I recall reading somehere a while ago that absolutely all precision
  instruments/tools are fabricated in metric and the only thing that is
 english
  is the labels and the specs which are all converted to english.
 
 Have you checked your car?  95% of the nuts and bolts in my 88 Chevrolet,
 made in Texas, were metric.
 
 Bob Baxter AA7EQ
 Bisbee, Az.
 
 
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Re: [Elecraft] SMT kits and Elecraft

2004-08-11 Thread Stuart Rohre
Yes,
I think we can do simple kits with 1206 parts with home hand tools and
possibly a hold down fixture home made.   In fact, that would be a great
kit, a set of SMT sized tools:  Needle Nose pliers, light spring tweezer,
hold down device that would sit on desk and exert weight on a 1206 component
as you soldered it, Maybe a Spudgeon tool, or dental wide tip blade to apply
flux to hold 1206 as a glue until soldered, a roll of 0.01 low melting
point solder, and list of suggested fine tip irons, and desk magnifiers that
a ham could locally procure.

Or include an option of that rectangular desk magnifier with tube light I
have seen in some catalogs.
These tools might be along the lines of the SMT article in the last QRP
Homebrewer magazine, and any others you might think useful.

Also useful would be test leads to fit standard banana plug Fluke and other
import meters, but have real needle tips for SMT lead probing and test.
Regards and 72,
Stuart
K5KVH


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RE: [Elecraft] SMT kits and Elecraft

2004-08-11 Thread Steve
I would *love* to see an SMT version of the KX1.  Already, in a number of
places in the current kit, it would seem like an SMT bypass cap would fit
better than the leaded version!  And probably no more difficult to
fit/solder in place.

How 'bout an SMT Option on some kits?

73,
Steve
aa8af

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Re: [Elecraft] SMT kits and Elecraft

2004-08-11 Thread Stuart Rohre
For manual SMT parts, 1206 is a workable size:  0.12 in. by 0.06 in.
Stuart
K5KVH


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RE: [Elecraft] SMT kits and Elecraft

2004-08-11 Thread Ron D'Eau Claire
I dunno Stuart. I think of sneezing and ending up with the parts for my
new all-band Elecraft K-92 scattered all over the shop floor.

Besides, the knobs on my K2 are WAY too small already.  

I'm reminded of the segment in Hitchhikers Guide to the Galaxy in which
the alien invasion of Earth begins with a thousand fully armed space ships
streaking down into the earth's atmosphere in rigid formation, ready to take
on all of mankind with their loaded weapons and, just as  they are about to
touch down, the entire fleet is inhaled by a very small dog. 

Perhaps the day is coming when a binocular microscope will be as much a part
of every Ham's workbench as a soldering iron. 

Ron AC7AC

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Stuart Rohre

Yes,
I think we can do simple kits with 1206 parts with home hand tools and
possibly a hold down fixture home made.   In fact, that would be a great
kit, a set of SMT sized tools:  Needle Nose pliers, light spring tweezer,
hold down device that would sit on desk and exert weight on a 1206 component
as you soldered it, Maybe a Spudgeon tool, or dental wide tip blade to apply
flux to hold 1206 as a glue until soldered, a roll of 0.01 low melting
point solder, and list of suggested fine tip irons, and desk magnifiers that
a ham could locally procure.
///




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Re: [Elecraft] SMT kits and Elecraft

2004-08-11 Thread Peter Burbank

At 04:20 PM 8/11/2004, Stuart Rohre wrote:

Yes,
I think we can do simple kits with 1206 parts with home hand tools and
possibly a hold down fixture home made.   In fact, that would be a great
kit, a set of SMT sized tools:  Needle Nose pliers, light spring tweezer,
hold down device that would sit on desk and exert weight on a 1206 component
as you soldered it, Maybe a Spudgeon tool, or dental wide tip blade to apply
flux to hold 1206 as a glue until soldered, a roll of 0.01 low melting
point solder, and list of suggested fine tip irons, and desk magnifiers that
a ham could locally procure.


Snip
That's a great idea Stuart. For me, the hold down fixture wood be crucial 
and a good design welcome.
The mention of hold down fluxes left me with an uneasy feeling in that most 
fluxes are a bit active
and I would be concerned about the state of the flux after soldering. I 
have visions of an active flux
residue progressing as a corrosive agent over time unless it could be 
completely cleaned out after
soldering. A glue type holding agent might carbonize with the soldering 
heat. Has industry settled

on a flux that addresses these issues?
73
Pete NV4V


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Re: [Elecraft] SMT kits and Elecraft

2004-08-11 Thread Stuart Rohre
Peter,
There are water clean fluxes that might answer your concern.  I was thinking
of ones that dissipate with soldering heat, just a dot on land of the
component that was to be the down side.
Stuart
K5KVH


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Re: [Elecraft] SMT kits and Elecraft

2004-08-10 Thread Deni



wayne burdick wrote:


Regarding SMT (surface-mount technology):

We will obviously have to use many more SMDs (surface-mount devices) 
in future kits. But they will all be pre-installed, with rare exceptions.


While it is possible to install and remove SMDs by hand, it can 
require a lot of practice, patience, steady nerves, unimpaired vision, 
and specialized tools. Only a small fraction of kit builders has all 
of these *and* the desire to build kits with SMDs. (I can do it, but I 
don't like to :)


That said, we may offer small SMD-based accessory kits someday for 
those who are interested in learning and applying the necessary skills.


73,
Wayne
N6KR



Well I for one would like to try this SMD construction.
I have worked in a service environment with probably the first SMD 
devices, which I  guess were quite big by modern standards.

Are there any kits available right now to make an interesting  project?

73, Deni

GM3SKN F5VJC

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RE: [Elecraft] SMT kits and Elecraft

2004-08-10 Thread Ron D'Eau Claire
Wayne wrote:
...it can require 
a lot of practice, patience, steady nerves, unimpaired vision, and 
specialized tools.
---

Good points, especially when it comes to identifying parts. My experience
has been mostly in fixing something. I replace one or two SMDs and I'm done.
But reading the identifying marks on some of them darn near requires a
microscope! 

Building a whole rig from a box (or thimblefull) of 100 or 200 such devices
might be a bit more of a challenge...

Also, I cringe when I find a dense board mixed with through-hole stuff. The
big parts almost always make it really tough and time-consuming to work with
SMDs using simple, non-specialized tools.

Ron AC7AC


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RE: [Elecraft] SMT kits and Elecraft

2004-08-10 Thread John A. Ross [RSDTV]
 -Original Message-
 From: [EMAIL PROTECTED] 
 [mailto:[EMAIL PROTECTED] On Behalf Of Ron 
 D'Eau Claire
 Sent: Tuesday, August 10, 2004 11:34 PM
 To: 'Elecraft Mail list'
 Subject: RE: [Elecraft] SMT kits and Elecraft
 
 Wayne wrote:
 ...it can require
 a lot of practice, patience, steady nerves, unimpaired 
 vision, and specialized tools.
 ---
 
 Good points, especially when it comes to identifying parts. 
 My experience has been mostly in fixing something. I replace 
 one or two SMDs and I'm done.
 But reading the identifying marks on some of them darn near 
 requires a microscope! 

Ron

You usually do not get identification marks on chip capacitors, melf/SOD80 
diodes or SOT23 parts
(transistors etc)

This is what I see as the biggest issue to SMD kits as there is no visual way 
for the builder to
validate he has the correct parts in the correct place so its all down to 
getting these in the right
place first time. This might seem to contradict some of my earlier comments in 
some ways but of read
in context it only means you need to concentrate a little harder and employ a 
slightly different
methodology for the assembly of the 2 technologies.

I already know 1 builder who had some problems that ended up being a misplaced 
part, a very easy
thing to do.

The part size chosen for a kit will make a big difefrence in parts managability 
but will make the
inventory for compiling the kit for sale as you cannot sequence the parts as 
easily on tape as on a
bandolier.

John

 Building a whole rig from a box (or thimblefull) of 100 or 
 200 such devices might be a bit more of a challenge...
 
 Also, I cringe when I find a dense board mixed with 
 through-hole stuff. The big parts almost always make it 
 really tough and time-consuming to work with SMDs using 
 simple, non-specialized tools.
 
 Ron AC7AC
 
 
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RE: [Elecraft] SMT kits and Elecraft

2004-08-10 Thread Ron D'Eau Claire
Ouch! The stuff that I've see so far has numbers - but really, really,
REALLY small in many cases. 

Ron AC7AC

-Original Message-
Ron

You usually do not get identification marks on chip capacitors, melf/SOD80
diodes or SOT23 parts (transistors etc)

This is what I see as the biggest issue to SMD kits as there is no visual
way for the builder to validate he has the correct parts in the correct
place so its all down to getting these in the right place first time. 
John



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RE: [Elecraft] SMT kits and Elecraft

2004-08-10 Thread John A. Ross [RSDTV]
 -Original Message-
 From: [EMAIL PROTECTED] 
 [mailto:[EMAIL PROTECTED] On Behalf Of Ron 
 D'Eau Claire
 Sent: Wednesday, August 11, 2004 1:25 AM
 To: 'Elecraft Mail list'
 Subject: RE: [Elecraft] SMT kits and Elecraft
 
 Ouch! The stuff that I've see so far has numbers - but 
 really, really, REALLY small in many cases. 

Ron

Yeah mostly chip resistors have numbers using standard conventions, except 
Rohm/Eurohm who can have
a really funky system, don't expect 102 to be 1K from some of these guys.

But MLC caps 1206 (3.2 x 1.6mm) and below are rarely marked, but depends on 
manufacturer, 0805 (2.0
x 1.25mm) have never had markings as far as I recall. These I would view as big 
passive parts,
excluding chip electrolytic/tantalums.

Was that your definition of small?, normally we use 0603 (1.6 x 0.8mm) or 0402 
(1 x 0.5mm) every
day.

No metric comments please ;-), its an affliction but I am used to it.

John (GM1BSG)
 
 Ron AC7AC
 
 -Original Message-
 Ron
 
 You usually do not get identification marks on chip 
 capacitors, melf/SOD80 diodes or SOT23 parts (transistors etc)
 
 This is what I see as the biggest issue to SMD kits as there 
 is no visual way for the builder to validate he has the 
 correct parts in the correct place so its all down to getting 
 these in the right place first time. 
 John
 
 
 
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Re: [Elecraft] SMT kits and Elecraft

2004-08-10 Thread Bob Nielsen
On Tue, Aug 10, 2004 at 07:15:01PM -0700, Ron D'Eau Claire wrote:
 Nope. Those are smaller than anything I've used! 
 
 Yeah, I'm aware that many (most?) of the numbers I've seen have nothing to
 do with any parts I.D. conventions that I know!
 
 As a technical writer I work in metric all the time. I have to convert back
 to English more than go the other way. 
 
 Most people here don't realize that the standard system of weights and
 measures in the USA is metric. We converted by an act of Congress to Metric
 over 100 years ago. The problem was that Congress didn't make the old
 English system illegal. Still  wish they would G.

Me too.  I recall hearing that Jefferson proposed it in the early years
of this country, but was unable to push it through.  One Interstate
(I-19 in Arizona) has metric signage, however.

 
 Never say an American can't be stubborn. (Lessee 3/32 inch times 9/16 inch
 ...eh...).  

I thought it somewhat amusing that the Brits still use miles, although
they have converted most other things (except for Imperial pints of
beer, of course).

Bob, N7XY

 
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