Re: [Elecraft] [XV432} LO Instability Problem

2013-02-27 Thread GuyG0UKN
Hi Ian,

I had exactly the same problem with my XV 432 and scratched my head for some
time. The outcome was that I had during construction switched the coils to
be used for L4 and L19 (the two unshielded coils).
This had the effect of not allowing me to set the LO on frequency. it would
slide off either side of the wanted frequency and the crystal appeared
damped and would stop oscillating.
Once I swapped the inductors over and re-aligned it would sit on fequency
perfectly once warmed up.
I fully recomend the crystal oven and high accuracy crystal and leaving the
oven on all the time using the jumpers.

73
Guy
G0UKN



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Re: [Elecraft] [XV432} LO Instability Problem

2013-01-26 Thread Robert Friess
Hello Ian,

Comments below

On Fri, Jan 25, 2013 at 8:48 AM, Ian Greenshields 
ian.greenshie...@gmail.com wrote:

 Thanks for all the help and comments received so far, on and off reflector
 - I have to say the responsiveness and quality of help on this reflector is
 second to none!

 To summarise:

 1. I have tried detuning L4, along with L3 and L5. L4 is very sensitive as
 is probably to be expected, L3 and L5 somewhat less so. The most stable
 point of L4 does seem to coincide with the peak in voltage at TP1, and
 detuning L3 and L5 doesn't seem to make much difference. The problem is
 that the voltage at TP1 can easily reach 4v or higher, and the LO
 is definitely less stable if I detune it to keep the voltage below 3v.

 2. Is a voltage well above 3v at TP1 a problem? It seems to be just a
 detector diode circuit on the output of the LO, so I presume a fair amount
 of variation is to be expected.


This is not a problem.  You are correct there can be considerable variation
from unit to unit and crystal to crystal.



 3. The crystal seems mechanically stable in that tapping it doesn't send
 the frequency all over the place, but it is highly sensitive to being
 touched, which I assume is heating effect,


Likely correct.  The oven will make a very large improvement



 4. The biggest single improvement was a suggestion to ground the can of the
 crystal. This is something very familiar to any K2 builder. I grounded the
 crystal can, K2 filter style, to the oven -ve pad, which was the closest
 ground point. Huge improvement. The frequency jumping has gone, although
 there is still significant drift, even long after warm-up.

 5. I then tried readjusting L3, L4  L5 to see if detuning the voltage to
 about 2.5v at TP1 helped now that the oscillator seemed more stable. This
 seemed to be a backward step as the LO lurched down about 10kHz in
 frequency, started to drift back up, but then actually stopped oscillating.
 Restoring L3, L4 and L5 to the point where the voltage at TP1 peaks - about
 4v - seems to be the most stable point  the LO starts up fine. From switch
 on it drifts about 3kHz low, then as it warms up, it starts to drift HF
 until about 3 or 4kHz above the switch-on point.


Tune for a peak


 6. If my unit is normal, the oven would seem an essential. As I want to use
 the transverter on SSB, I can't really live with a drift range of 7kHz!

 7. What is the view on grounding the crystal can? It does seem to help
 tremendously with the stability (and I mean the 'crystal mode' stability,
 just to differentiate from drift).


I would order a second crystal along with the oven and first try it without
grounding the can.  If it still is necessary to ground the can then do it
at the bottom near the pc board so that you can install the oven.  I would
also utilize the option to leave the oscillator and its oven on
continuously.  This option is explained in the manual.

Bob, N6CM
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Re: [Elecraft] [XV432} LO Instability Problem

2013-01-25 Thread Don Wilhelm

Ian,

Two possibilities occur to me.  First, detune the LO inductors L3, L4 
and L5 a bit to give you 3 volts maximum at TP1 and see if it stabilizes.
Secondly, try adjusting L4 a bit.  It may be that the adjustment of L4 
puts the crystal right on the 'hairy' edge of oscillation which would 
make the frequency unstable.  The voltage at TP1 should remain between 
1.7 and 3.0 volts.


73,
Don W3FPR

On 1/25/2013 3:40 AM, Ian Greenshields wrote:

The LO on my XV432 transverter seems to be very unstable. I think it's
something more than just temperature drift as the frequency will sometimes
jump by several kHz. It's almost as if the crystal is hunting between
different modes of oscillation.

Prodding  wiggling the components in the LO circuit doesn't point to any
obvious poor connection, although the crystal itself is sensitive to being
touched, or heated by a finger. The LO alignment voltage at TP1 peaks at
about 3.3V.

I don't have the temperature oven for the crystal, although I think it's a
requirement. But I'm concerned about the frequency jumping and a frequency
drift of almost 10kHz which I would not expect even of a non-temperature
controlled crystal oscillator.

Any thoughts or pointers as to what could be wrong?

TIA, Ian G4FSU



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Re: [Elecraft] [XV432} LO Instability Problem

2013-01-25 Thread John D'Ausilio
Wasn't there some issue with the 78L09 at some point? I seem to recall
replacing the low-power versions with standard 7809s .. I'd have to
pop them open to check

de w1rt/john

On Fri, Jan 25, 2013 at 9:01 AM, Don Wilhelm w3...@embarqmail.com wrote:
 Ian,

 Two possibilities occur to me.  First, detune the LO inductors L3, L4 and L5
 a bit to give you 3 volts maximum at TP1 and see if it stabilizes.
 Secondly, try adjusting L4 a bit.  It may be that the adjustment of L4 puts
 the crystal right on the 'hairy' edge of oscillation which would make the
 frequency unstable.  The voltage at TP1 should remain between 1.7 and 3.0
 volts.

 73,
 Don W3FPR


 On 1/25/2013 3:40 AM, Ian Greenshields wrote:

 The LO on my XV432 transverter seems to be very unstable. I think it's
 something more than just temperature drift as the frequency will sometimes
 jump by several kHz. It's almost as if the crystal is hunting between
 different modes of oscillation.

 Prodding  wiggling the components in the LO circuit doesn't point to any
 obvious poor connection, although the crystal itself is sensitive to being
 touched, or heated by a finger. The LO alignment voltage at TP1 peaks at
 about 3.3V.

 I don't have the temperature oven for the crystal, although I think it's a
 requirement. But I'm concerned about the frequency jumping and a frequency
 drift of almost 10kHz which I would not expect even of a non-temperature
 controlled crystal oscillator.

 Any thoughts or pointers as to what could be wrong?

 TIA, Ian G4FSU


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Re: [Elecraft] [XV432} LO Instability Problem

2013-01-25 Thread Don Wilhelm
Not true on any XV series transverter I have worked on.  The leads of a 
7809 would not fit the board.


73,
Don W3FPR

On 1/25/2013 9:14 AM, John D'Ausilio wrote:

Wasn't there some issue with the 78L09 at some point? I seem to recall
replacing the low-power versions with standard 7809s .. I'd have to
pop them open to check

de w1rt/john




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Re: [Elecraft] [XV432} LO Instability Problem

2013-01-25 Thread Geoffrey Mackenzie-Kennedy

Ian,

Does the LO frequency jump if you tap the crystal's can using a plastic 
rod such as an alignment tool or pencil?  If it does, and if all of the 
soldered connections in the LO's circuit are sound, the jump and drift are 
most likely caused by some mechanical fault within the crystal assembly 
itself.  The only cure in such cases is to replace the crystal.


73,
Geoff
LX2AO


On January 25, 2013 at 9:40 AM, Ian Greenshields wrote:


The LO on my XV432 transverter seems to be very unstable. I think it's
something more than just temperature drift as the frequency will sometimes
jump by several kHz. It's almost as if the crystal is hunting between
different modes of oscillation.

Prodding  wiggling the components in the LO circuit doesn't point to any
obvious poor connection, although the crystal itself is sensitive to being
touched, or heated by a finger. The LO alignment voltage at TP1 peaks at
about 3.3V.

I don't have the temperature oven for the crystal, although I think it's a
requirement. But I'm concerned about the frequency jumping and a frequency
drift of almost 10kHz which I would not expect even of a non-temperature
controlled crystal oscillator.

Any thoughts or pointers as to what could be wrong?

TIA, Ian G4FSU


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Re: [Elecraft] [XV432} LO Instability Problem

2013-01-25 Thread Ian Greenshields
Thanks for all the help and comments received so far, on and off reflector
- I have to say the responsiveness and quality of help on this reflector is
second to none!

To summarise:

1. I have tried detuning L4, along with L3 and L5. L4 is very sensitive as
is probably to be expected, L3 and L5 somewhat less so. The most stable
point of L4 does seem to coincide with the peak in voltage at TP1, and
detuning L3 and L5 doesn't seem to make much difference. The problem is
that the voltage at TP1 can easily reach 4v or higher, and the LO
is definitely less stable if I detune it to keep the voltage below 3v.

2. Is a voltage well above 3v at TP1 a problem? It seems to be just a
detector diode circuit on the output of the LO, so I presume a fair amount
of variation is to be expected.

3. The crystal seems mechanically stable in that tapping it doesn't send
the frequency all over the place, but it is highly sensitive to being
touched, which I assume is heating effect,

4. The biggest single improvement was a suggestion to ground the can of the
crystal. This is something very familiar to any K2 builder. I grounded the
crystal can, K2 filter style, to the oven -ve pad, which was the closest
ground point. Huge improvement. The frequency jumping has gone, although
there is still significant drift, even long after warm-up.

5. I then tried readjusting L3, L4  L5 to see if detuning the voltage to
about 2.5v at TP1 helped now that the oscillator seemed more stable. This
seemed to be a backward step as the LO lurched down about 10kHz in
frequency, started to drift back up, but then actually stopped oscillating.
Restoring L3, L4 and L5 to the point where the voltage at TP1 peaks - about
4v - seems to be the most stable point  the LO starts up fine. From switch
on it drifts about 3kHz low, then as it warms up, it starts to drift HF
until about 3 or 4kHz above the switch-on point.

6. If my unit is normal, the oven would seem an essential. As I want to use
the transverter on SSB, I can't really live with a drift range of 7kHz!

7. What is the view on grounding the crystal can? It does seem to help
tremendously with the stability (and I mean the 'crystal mode' stability,
just to differentiate from drift).

I think my next step is to order the oven (I'm going to have fun fitting
that now I've grounded the can!)  possibly another crystal.

73 Ian G4FSU


On 25 January 2013 14:01, Don Wilhelm w3...@embarqmail.com wrote:

 Ian,

 Two possibilities occur to me.  First, detune the LO inductors L3, L4 and
 L5 a bit to give you 3 volts maximum at TP1 and see if it stabilizes.
 Secondly, try adjusting L4 a bit.  It may be that the adjustment of L4
 puts the crystal right on the 'hairy' edge of oscillation which would make
 the frequency unstable.  The voltage at TP1 should remain between 1.7 and
 3.0 volts.

 73,
 Don W3FPR


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