Re: [Elecraft] K3 voltage under load

2009-06-04 Thread Harris Leck
First I would like to thank all who have provided advice and comments. This is 
a great reflector!Second I will fully explain my setup: Astron RS-35M to a 
Samlex BBM-12100 battery backup module to a RIGrunner 4012 to the K3. The cable 
between the Astron and the Samlex is #10 and about 6'6 long. Between the 
Samlex and the RIGrunner is #10 about 5'6 long. Finally from the RIGrunner to 
the K3 was the entire #12 cable supplied by Elecraft about 5'2 long.As someone 
noted there is about .4v loss in the Samlex and probably a bit in the 
4012. Ased on the collective advice I have removed about 8'6 of cable, only 
2'3 was off the #12 wire. The results are now 14.1v receiver only load and 
13.0v under full load. So I have reduced losses by a full .5v or about31.25%. I 
am happy with this result. Thanks again to all that provided advice. Harris K9RJ


  
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Re: [Elecraft] K3 voltage under load

2009-06-03 Thread hb9brj

When switching my K3 from RX to TX 100W FM, I measured these voltage drops:

0.03V directly at the Astron RS-35M's output
0.25V at an unused output of a WMR RIGrunner, connected to the RS-35M by a
2ft cable
1.00V as indicated by the K3, connected to the RIGrunner by a 4ft cable

By cable I mean the type supplied with the K3.

Certainly not as good as the 400mV reported by Guy K2AV.
Still better than the 1.7V reported by Harris K9RJ.
Corresponds to the 700mV reported by Joe W4TV (direct connection, no
RIGrunner)

Guess the major problem resulting from voltage drop is a reduced efficiency
of the KPA3.

73, Markus HB9BRJ
-- 
View this message in context: 
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Sent from the Elecraft mailing list archive at Nabble.com.

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Re: [Elecraft] K3 voltage under load

2009-06-03 Thread w8zn
If this is a serious issue to folks as it appears to be, use a power supply 
with remote sense and attach the sense lines at the Powerpole at the back of 
the K3.

My gut feel is the DX will never know the difference.

Terry

- Original Message -

From: hb9brj 

To: elecraft@mailman.qth.net

Sent: Wed, 3 Jun 2009 17:59:42 + (UTC)

Subject: Re: [Elecraft] K3 voltage under load





When switching my K3 from RX to TX 100W FM, I measured these voltage drops:



0.03V directly at the Astron RS-35M's output

0.25V at an unused output of a WMR RIGrunner, connected to the RS-35M by a

2ft cable

1.00V as indicated by the K3, connected to the RIGrunner by a 4ft cable



By cable I mean the type supplied with the K3.



Certainly not as good as the 400mV reported by Guy K2AV.

Still better than the 1.7V reported by Harris K9RJ.

Corresponds to the 700mV reported by Joe W4TV (direct connection, no

RIGrunner)



Guess the major problem resulting from voltage drop is a reduced efficiency

of the KPA3.



73, Markus HB9BRJ

-- 

View this message in context: 
http://n2.nabble.com/K3-voltage-under-load-tp3010557p3019971.html

Sent from the Elecraft mailing list archive at Nabble.com.



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Re: [Elecraft] K3 voltage under load

2009-06-03 Thread Alan Bloom
On Wed, 2009-06-03 at 10:59 -0700, hb9brj wrote:
...
 Guess the major problem resulting from voltage drop is a reduced efficiency
 of the KPA3.

Actually, for a given power level the KPA3 probably has better
efficiency.  For lowest heat in the PA, the supply voltage should be as
low as possible that still works at the selected power level.  But the
system efficiency is lower because of the power loss in the cables.

Al N1AL


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Re: [Elecraft] K3 voltage under load

2009-06-03 Thread S Sacco
I guess the most interesting thing is that we never heard back from Harris,
K9RJ, about his setup!

What se ye, Harris?

73,
Steve
NN4X
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Re: [Elecraft] K3 voltage under load

2009-06-03 Thread Jack Smith
I've made some measurements of my K3's efficiency versus DC supply 
voltage, output and frequency at 
http://www.cliftonlaboratories.com/elecraft_k3_efficiency.htm

Jack K8ZOA
www.cliftonlaboratories.com



Alan Bloom wrote:
 On Wed, 2009-06-03 at 10:59 -0700, hb9brj wrote:
 ...
   
 Guess the major problem resulting from voltage drop is a reduced efficiency
 of the KPA3.
 

 Actually, for a given power level the KPA3 probably has better
 efficiency.  For lowest heat in the PA, the supply voltage should be as
 low as possible that still works at the selected power level.  But the
 system efficiency is lower because of the power loss in the cables.

 Al N1AL


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Re: [Elecraft] K3 voltage under load

2009-06-03 Thread Alan Bloom
The graphs show: the lower the power supply voltage, the higher the
efficiency.

The reason:  When you set the K3 to, say, 100W it has to put 1.4A into
the 50-ohm dummy load (P = I^2R = 1.4^2 x 50 = 100).  

The DC current through the PA transistors is pretty much directly
proportional of the RF current through the transistors.  Whatever DC
current the PA transistors require to achieve 1.4A of RF into the load
doesn't depend on the power supply voltage.

Since the transistor current is the same no matter the power supply
voltage, you get best efficiency (lowest power dissipation) at the
lowest voltage that is capable of sustaining the desired power level.

Al N1AL


On Wed, 2009-06-03 at 19:04 -0400, Jack Smith wrote:
 I've made some measurements of my K3's efficiency versus DC supply 
 voltage, output and frequency at 
 http://www.cliftonlaboratories.com/elecraft_k3_efficiency.htm
 
 Jack K8ZOA
 www.cliftonlaboratories.com
 
 
 
 Alan Bloom wrote:
  On Wed, 2009-06-03 at 10:59 -0700, hb9brj wrote:
  ...

  Guess the major problem resulting from voltage drop is a reduced efficiency
  of the KPA3.
  
 
  Actually, for a given power level the KPA3 probably has better
  efficiency.  For lowest heat in the PA, the supply voltage should be as
  low as possible that still works at the selected power level.  But the
  system efficiency is lower because of the power loss in the cables.
 
  Al N1AL
 
 
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Re: [Elecraft] K3 voltage under load

2009-06-03 Thread Don Wilhelm
Alan,

Your analysis is correct - BUT --

Efficiency is one thing. but it has been previously discussed that 
higher DC voltages result in improved IMD.
So the best voltage to be used is a compromise (efficiency alone is 
not the only consideration). My preference is to stay with the 13.8 volt 
output of my power supply and keep the voltage drop under full load to a 
minimum by using #12 or larger conductors and low drop (APP) 
connectors.  My vote is to stay with a systems approach rather than 
concentrating on only one parameter.  YMMV.

73,
Don W3FPR

Alan Bloom wrote:
 The graphs show: the lower the power supply voltage, the higher the
 efficiency.

 The reason:  When you set the K3 to, say, 100W it has to put 1.4A into
 the 50-ohm dummy load (P = I^2R = 1.4^2 x 50 = 100).  

 The DC current through the PA transistors is pretty much directly
 proportional of the RF current through the transistors.  Whatever DC
 current the PA transistors require to achieve 1.4A of RF into the load
 doesn't depend on the power supply voltage.

 Since the transistor current is the same no matter the power supply
 voltage, you get best efficiency (lowest power dissipation) at the
 lowest voltage that is capable of sustaining the desired power level.

 Al N1AL


 On Wed, 2009-06-03 at 19:04 -0400, Jack Smith wrote:
   
 I've made some measurements of my K3's efficiency versus DC supply 
 voltage, output and frequency at 
 http://www.cliftonlaboratories.com/elecraft_k3_efficiency.htm

 Jack K8ZOA
 www.cliftonlaboratories.com
 

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Re: [Elecraft] K3 voltage under load

2009-06-03 Thread Alan Bloom
Very true.  There is a tradeoff between efficiency and distortion.  The
K3 has good cooling, so for a fixed station where power consumption is
not an issue, you might as well keep the PS voltage fairly high.  It
also might give you a little more power output 6 meters which tends to
run a little low.

Al N1AL


On Wed, 2009-06-03 at 23:42 -0400, Don Wilhelm wrote:
 Alan,
 
 Your analysis is correct - BUT --
 
 Efficiency is one thing. but it has been previously discussed that 
 higher DC voltages result in improved IMD.
 So the best voltage to be used is a compromise (efficiency alone is 
 not the only consideration). My preference is to stay with the 13.8 volt 
 output of my power supply and keep the voltage drop under full load to a 
 minimum by using #12 or larger conductors and low drop (APP) 
 connectors.  My vote is to stay with a systems approach rather than 
 concentrating on only one parameter.  YMMV.
 
 73,
 Don W3FPR
 
 Alan Bloom wrote:
  The graphs show: the lower the power supply voltage, the higher the
  efficiency.
 
  The reason:  When you set the K3 to, say, 100W it has to put 1.4A into
  the 50-ohm dummy load (P = I^2R = 1.4^2 x 50 = 100).  
 
  The DC current through the PA transistors is pretty much directly
  proportional of the RF current through the transistors.  Whatever DC
  current the PA transistors require to achieve 1.4A of RF into the load
  doesn't depend on the power supply voltage.
 
  Since the transistor current is the same no matter the power supply
  voltage, you get best efficiency (lowest power dissipation) at the
  lowest voltage that is capable of sustaining the desired power level.
 
  Al N1AL
 
 
  On Wed, 2009-06-03 at 19:04 -0400, Jack Smith wrote:

  I've made some measurements of my K3's efficiency versus DC supply 
  voltage, output and frequency at 
  http://www.cliftonlaboratories.com/elecraft_k3_efficiency.htm
 
  Jack K8ZOA
  www.cliftonlaboratories.com
  
 
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Re: [Elecraft] K3 voltage under load

2009-06-02 Thread Ed K1EP
I don't think that this is normal.  It depends upon the voltage drop 
on cable between the radio and power supply, as well as any voltage 
drop inside of the radio.  I actually was measuring this 
yesterday.  My supply reads between 13.7 and 13.8 on the K3 meter 
under receive.  With 100W keydown, it was reading 13.2.  This was a 
quick measurement and I didn't verify that the supply maintained 
constant voltage (it should have as it is a 25A supply).  I have 
about 12 of 10AWG cable from the supply to the radio.  I think that 
this drop is typical or maybe even slightly high.  Your drop of 1.7V 
is way too high.  I would inspect your DC cabling to the radio, 
correct installation of your powerpoles on that cable, and the 
connector pins on the KPA3 and KPAIO3.


At 6/2/2009 02:07 AM, Harris Leck wrote:
I am running my K3 off an Astron RS-35M. No load voltage at the rig 
is 14.0V (per the K3 display). Running approximately 100W this 
reading drops to 12.3V. Is this the norm? BTW current reads just 
under 18 amps. The amp meter reading on the Astron is way off.73 Harris K9RJ



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Re: [Elecraft] K3 voltage under load

2009-06-02 Thread Bill W5WVO
I own an Astron analog power supply, and there is NO fluctuation of voltage 
under full load, without load, or anything in between. That's what a regulated 
power supply is supposed to do. I would say you have a defective power supply.

Bill W5WVO


Harris Leck wrote:
 I am running my K3 off an Astron RS-35M. No load voltage at the rig
 is 14.0V (per the K3 display). Running approximately 100W this
 reading drops to 12.3V. Is this the norm? BTW current reads just
 under 18 amps. The amp meter reading on the Astron is way off.73
 Harris K9RJ



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Re: [Elecraft] K3 voltage under load

2009-06-02 Thread Ed K1EP
At 6/2/2009 08:26 AM, Bill W5WVO wrote:
I own an Astron analog power supply, and there is NO fluctuation of voltage
under full load, without load, or anything in between. That's what a 
regulated
power supply is supposed to do. I would say you have a defective power supply.

No, not necessarily.  He stated that the 12.3V was measured inside of 
the radio.  That reflects any IR loss to that point and not 
necessarily poor regulation on the supply.  More data is necessary to 
come to that conclusion.


Harris Leck wrote:
  I am running my K3 off an Astron RS-35M. No load voltage at the rig
  is 14.0V (per the K3 display). Running approximately 100W this
  reading drops to 12.3V. Is this the norm? BTW current reads just
  under 18 amps. The amp meter reading on the Astron is way off.73
  Harris K9RJ
 

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Re: [Elecraft] K3 voltage under load

2009-06-02 Thread S Sacco
Harris -

This is likely due to I squared * R losses in your DC cable; the voltage
is being reduced by the resistance of the cable.   I had the same problem.

How long is it?  What gauge is it?  Are there any fuses or other items
in-line with it?

73,
Steve
NN4X



On Tue, Jun 2, 2009 at 2:07 AM, Harris Leck vk...@yahoo.com wrote:

 I am running my K3 off an Astron RS-35M. No load voltage at the rig is
 14.0V (per the K3 display). Running approximately 100W this reading drops to
 12.3V. Is this the norm? BTW current reads just under 18 amps. The amp meter
 reading on the Astron is way off.73 Harris K9RJ



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Re: [Elecraft] K3 voltage under load

2009-06-02 Thread Guy Olinger, K2AV
It only takes about ** a tenth of an ohm ** between K3 and power supply to 
drop 1.7 volts at 18 amps.  Size of wire, bad crimp in a connector, tiny bit 
of corrosion, etc., etc.

AND, the tenth of an ohm may be spread out in different places.

I have three feet of #10 to the K3, and I drop from 14.2 to 13.8 at 100 
watts using an Astron RS 35A I adjusted up just a teeny.

73, Guy.

- Original Message - 
From: S Sacco nn4x.st...@gmail.com
 Harris -

 This is likely due to I squared * R losses in your DC cable; the voltage
 is being reduced by the resistance of the cable.   I had the same problem.

 How long is it?  What gauge is it?  Are there any fuses or other items
 in-line with it?

 73,
 Steve
 NN4X



 On Tue, Jun 2, 2009 at 2:07 AM, Harris Leck vk...@yahoo.com wrote:

 I am running my K3 off an Astron RS-35M. No load voltage at the rig is
 14.0V (per the K3 display). Running approximately 100W this reading drops 
 to
 12.3V. Is this the norm? BTW current reads just under 18 amps. The amp 
 meter
 reading on the Astron is way off.73 Harris K9RJ
 


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Re: [Elecraft] K3 voltage under load

2009-06-02 Thread Joe Subich, W4TV

This drop is excessive.  With the standard (factory assembled) 
K3 power cable, I see 13.9V no load and 13.2V at 20 A with an 
Astron RS-35.  

I would be concerned ... 

73, 

   ... Joe, W4TV 
 

 -Original Message-
 From: elecraft-boun...@mailman.qth.net 
 [mailto:elecraft-boun...@mailman.qth.net] On Behalf Of Harris Leck
 Sent: Tuesday, June 02, 2009 2:08 AM
 To: elecraft@mailman.qth.net
 Subject: [Elecraft] K3 voltage under load
 
 
 I am running my K3 off an Astron RS-35M. No load voltage at 
 the rig is 14.0V (per the K3 display). Running approximately 
 100W this reading drops to 12.3V. Is this the norm? BTW 
 current reads just under 18 amps. The amp meter reading on 
 the Astron is way off.73 Harris K9RJ
 

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Re: [Elecraft] K3 voltage under load

2009-06-02 Thread Ed K1EP
At 6/2/2009 05:09 PM, Hector Padron wrote:
Certainly there is mot enough evidence to blame the PS yet,he will 
have to read the drop at the PS output poles to see  if is the same 
or worse,otherwise its losses at his DC cable or something lose in 
the DC line at the K3,even a cold solder can create that,but if the 
radio makes 100W all the time,why to worry?

There are a number of reasons to worry.  If there is a defective 
connection, it could (and will) heat up and melt (or self destruct), 
causing other problems.  I have seen the plastic on power poles melt 
due to incorrect installation and high  resistance.   Typically, the 
voltage to the PA is not regulated, in the sense that it uses the 
voltage supplied to the radio which it assumes is regulated.  It does 
that because there is no room to supply a 20A regulator in the 
radio.  (if you want that, you will be buying a bigger and more 
expensive radio)  But if the voltage becomes modulated with the audio 
or other parameters, you will introduce RF distortion and other 
unwanted byproducts.  Not a good thing either.


AD4C


The difference between genius and stupidity is that genius has its 
limits. -- Albert Einstein

--- On Tue, 6/2/09, Ed K1EP k1ep.l...@gmail.com wrote:
From: Ed K1EP k1ep.l...@gmail.com
Subject: Re: [Elecraft] K3 voltage under load
To: Bill W5WVO w5...@cybermesa.net, Harris Leck 
vk...@yahoo.com, elecr...@mailman.qth..net
Date: Tuesday, June 2, 2009, 12:39 PM
At 6/2/2009 08:26 AM, Bill W5WVO wrote:
 I own an Astron analog power supply, and there is NO fluctuation of voltage
 under full load, without load, or anything in between. That's what a
 regulated
 power supply is supposed to do. I would say you have a defective 
 power supply.
No, not necessarily.  He stated that the 12.3V was measured inside of
the radio.  That reflects any IR loss to that point and not
necessarily poor regulation on the supply.  More data is necessary to
come to that conclusion.

 Harris Leck wrote:
   I am running my K3 off an Astron RS-35M. No load voltage at the rig
   is 14.0V (per the K3 display). Running approximately 100W this
   reading drops to 12.3V. Is this the norm? BTW current reads just
   under 18 amps. The amp meter reading on the Astron is way off.73
   Harris K9RJ
  
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Re: [Elecraft] K3 voltage under load

2009-06-02 Thread Grant Youngman
Maybe there's too much concern to do all the hand wringing?

It all depends on what's between the PS and the radio.  In my case,  
for example,  my 13.8v supply feeds a West Mountain Radio battery  
charger (200AH of battery), and there's a drop there (.4V).  then to a  
WMR distribution box and on to the radio.  I have 13.5v no load and  
12.5v transmit at 100W.  All of the wiring is #10 as short as  
possible.  The APP's are 45A and are properly terminated.  And the  
radio just keeps on chugging.

I've chosen not to be concerned about it.  I  may try to increase the  
RS-70M output to as close to 15v as I can, but my motivation is  
lacking to open up the box and try to adjust the unreachable output  
adjust since nothing is broken.

Grant/NQ5T


On Jun 2, 2009, at 4:41 PM, Ed K1EP wrote:

 At 6/2/2009 05:09 PM, Hector Padron wrote:
 Certainly there is mot enough evidence to blame the PS yet,he will
 have to read the drop at the PS output poles to see  if is the same
 or worse,otherwise its losses at his DC cable or something lose in
 the DC line at the K3,even a cold solder can create that,but if the
 radio makes 100W all the time,why to worry?

 There are a number of reasons to worry.  If there is a defective
 connection, it could (and will) heat up and melt (or self destruct),
 causing other problems.  I have seen the plastic on power poles melt
 due to incorrect installation and high  resistance.   Typically, the
 voltage to the PA is not regulated, in the sense that it uses the
 voltage supplied to the radio which it assumes is regulated.  It does
 that because there is no room to supply a 20A regulator in the
 radio.  (if you want that, you will be buying a bigger and more
 expensive radio)  But if the voltage becomes modulated with the audio
 or other parameters, you will introduce RF distortion and other
 unwanted byproducts.  Not a good thing either.

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