RE: Creepage dist. for more than 1000V ?

2001-08-15 Thread Crabb, John

I hesitate to remind you all, but if anyone has a problem
interpreting the requirements of IEC 60950, there is
the TC74 Chairman's Advisory Panel.

Briefly, the procedure is as follows : 

Questions for interpretation should, as a minimum
- define the problem, making reference to a specific 
subclause or subclauses of the Publication and, where
appropriate,include a sketch;
- provide an explanation of the actual situation that 
initiated the need for interpretation; and
- be phrased, where possible, to permit a specific 
yes or no answer.

Requests for interpretation of test results will not 
be considered by the Panel.

Questions for interpretation should be submitted initially 
to the appropriate National Committee for TC74. Those that 
cannot be handled by the National Committee are forwarded 
to the Secretary of TC74.

The Secretary of TC74 refers the Question to the Chairman 
of the Panel. 

...and it goes on.

I have personally had a request for interpretation answered, 
to the effect that :
The unanimous Opinion of the Chairman's Advisory Panel is 
that the apparent difference represented by the words 
overbalance and tip over (in 4.1 stability requirements)
is an editorial accident and that all three requirements are 
the same.

Regards,
John Crabb, Development Excellence (Product Safety) , 
NCR  Financial Solutions Group Ltd.,  Kingsway West, Dundee, Scotland. DD2
3XX
E-Mail :john.cr...@scotland.ncr.com
Tel: +44 (0)1382-592289  (direct ). Fax +44 (0)1382-622243.   VoicePlus
6-341-2289.

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Re: Creepage dist. for more than 1000V ?

2001-08-03 Thread John Woodgate

95fbd8b0830ed511b7720002a51363f1319...@exw-ks.ks.lsil.com, Ehler, Kyle
keh...@lsil.com inimitably wrote:
Ah yes, the blissful aroma of hot tubes, ozone and fried flybacks..those 
were the days.. 
Didn't you have selenium rectifiers, too.? Inhaling selenium dioxide in
small amounts can be good for throat infections, but don't overdose!
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
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Re: Creepage dist. for more than 1000V ?

2001-08-03 Thread John Woodgate

sb695074@accusort.com, Terry Meck tjm...@accusort.com inimitably
wrote:
I don't recall the Sony but do recall the Philco and that Zenith held out with 
the `hand wired' chassis.

ITT-KB went back to 'hand-wired' as a marketing point in 1963 (IIRC),
because of overheating problems with the previous all-printed designs.
-- 
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Re: Creepage dist. for more than 1000V ?

2001-08-03 Thread John Woodgate

sb69402e@accusort.com, Terry Meck tjm...@accusort.com inimitably
wrote:

You can't change the facts.  So yes!  In the Middle to late 50's.  :-) 

 John Woodgate j...@jmwa.demon.co.uk 08/01/01 03:16PM 

sb67c5fe@accusort.com, Terry Meck tjm...@accusort.com inimitably
wrote:
I saw the first PCB show up in TVs,

Would you care to put a date on that?

Well, I asked because in Britain, Kolster-Brandes (part of ITT) TVs had
printed boards (just part of the circuit, of course) from 1956.

Snap?
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
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RE: Creepage dist. for more than 1000V ?

2001-08-02 Thread Ehler, Kyle
Ah, you guys have about 10/15 years on me...
I remember the Motorola Quasar 'works in a drawer'.  When they didnt work,
they were hard to fix..
Zenith had the motto 'the quality goes in before the name goes on'.  They
really were pretty good.
RCA had the best chassis, but the grounds always rattled loose on the
corners of the pcb's.  I was a genius at fixing these with a soldering gun
-customers loved me, much to the disdain of the shop's $39.95 bench fee...
ROUND CRT's (kinescope) 'nuff said.
Curtis Mathis was a rebadged RCA chassis in a nice, expensive wood box (I
cant recall the RCA chassis #...'105'?)
I really hated those 'combo' sets with stereo --500lbs!! eight feet long
and always in the basement w/fried flyback..
The worst TV's in North America were the 'packard-bell' ilk...that great
tradition carried on in their pc's..
Admiral's were ok -as long as you didnt twiddle out the ferrite core
thingy's...
dog hair + vacuum tubes = fuzz w/glass bumps.  dim bulbs..stinky tv..pops
and snaps.
crt 'brighteners' -sorry, but your pix toob is kaput, now..its just a BIG
radio w/4 channels..
Globar resistor, or at least a shadow of where it WAS..

Ah yes, the blissful aroma of hot tubes, ozone and fried flybacks..those
were the days..

I was sooo good that I retired after 10 months..
-kyle  =:)

-Original Message-
From: Rich Nute [mailto:ri...@sdd.hp.com]
Sent: Thursday, August 02, 2001 12:45 PM
To: emc-p...@majordomo.ieee.org
Subject: Re: Creepage dist. for more than 1000V ?






Hi Terry:


   I don't recall the Sony but do recall the Philco and that Zenith held
out with the `hand wired' chassis.

Now that you mention it... I do indeed
recall that campaign.  But, I did not --
then -- realize the context.

Today, looking back, that campaign was
really quite absurd!  But it worked!


Best regards,
Rich



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RE: Creepage dist. for more than 1000V ?

2001-08-02 Thread Cook, Jack

Rich,

Not really absurd given the quality of some of the board construction 
materials I saw in those early days.  For one thing, the materials did not
suffer heat well for very long (paper/phenolic?) - remember they were still
using tubes or later a mix of tubes  semi's.  I also worked in TV shops
during school and can remember thoroughly cooked PCB materials.

Regards,
Jack
Xerox EMC

-Original Message-
From: Rich Nute [mailto:ri...@sdd.hp.com]
Sent: Thursday, August 02, 2001 10:45 AM
To: emc-p...@majordomo.ieee.org
Subject: Re: Creepage dist. for more than 1000V ?






Hi Terry:


   I don't recall the Sony but do recall the Philco and that Zenith held
out with the `hand wired' chassis.

Now that you mention it... I do indeed
recall that campaign.  But, I did not --
then -- realize the context.

Today, looking back, that campaign was
really quite absurd!  But it worked!


Best regards,
Rich



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Re: Creepage dist. for more than 1000V ?

2001-08-02 Thread Terry Meck

Rich:

The reason Zenith was using the `hand wired' promo was the `cold' and 
overheated PC boards especially the tube sockets that unsoldered themselves or 
when the trace separated from the board.  This takes me back to the creapage 
point.  I remember cutting away base board material, actually the carbon 
results, when that was the only solution other then scrapping the product.

I also remember `hand wiring' repairs to PCAs and the customer wishing they had 
purchased a `hand wired' set.  

Growing pains of an industry that has been taken for granted for many years.
But those experiences come in handy when I recommend to the system designer 
`remember to read the conditions of acceptability of the power supplies!  What 
is the pollution Degree?'

Terry
 Rich Nute ri...@sdd.hp.com 08/02/01 01:45PM 




Hi Terry:


   I don't recall the Sony but do recall the Philco and that Zenith held out 
 with the `hand wired' chassis.

Now that you mention it... I do indeed
recall that campaign.  But, I did not --
then -- realize the context.

Today, looking back, that campaign was
really quite absurd!  But it worked!


Best regards,
Rich



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Re: Creepage dist. for more than 1000V ?

2001-08-02 Thread Rich Nute




Hi Terry:


   I don't recall the Sony but do recall the Philco and that Zenith held out 
 with the `hand wired' chassis.

Now that you mention it... I do indeed
recall that campaign.  But, I did not --
then -- realize the context.

Today, looking back, that campaign was
really quite absurd!  But it worked!


Best regards,
Rich



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Re: Creepage dist. for more than 1000V ?

2001-08-02 Thread Terry Meck

Rich:

My resolution when we go that far back is +/- 5 years minimum :-) :-)

I don't recall the Sony but do recall the Philco and that Zenith held out with 
the `hand wired' chassis.
Terry

 Rich Nute ri...@sdd.hp.com 08/02/01 12:38PM 



   I saw the first PCB show up in TVs,
   
   Would you care to put a date on that?
   
   You can't change the facts.  So yes!  In the Middle to late 50's.  :-) 

Having been a TV serviceman until 1960 (end of
my college days), I saw no PCBs in USA TVs.

I do recall PCBs in circa 1963 TVs.  (Anyone 
remember the Sony tummy TV of the time?)  :-)


Best regards,
Rich




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Re: Creepage dist. for more than 1000V ?

2001-08-02 Thread Rich Nute



   I saw the first PCB show up in TVs,
   
   Would you care to put a date on that?
   
   You can't change the facts.  So yes!  In the Middle to late 50's.  :-) 

Having been a TV serviceman until 1960 (end of
my college days), I saw no PCBs in USA TVs.

I do recall PCBs in circa 1963 TVs.  (Anyone 
remember the Sony tummy TV of the time?)  :-)


Best regards,
Rich




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Re: Creepage dist. for more than 1000V ?

2001-08-02 Thread Terry Meck

You can't change the facts.  So yes!  In the Middle to late 50's.  :-) 

 John Woodgate j...@jmwa.demon.co.uk 08/01/01 03:16PM 

sb67c5fe@accusort.com, Terry Meck tjm...@accusort.com inimitably
wrote:
I saw the first PCB show up in TVs,

Would you care to put a date on that?
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
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Re: Creepage dist. for more than 1000V ?

2001-08-01 Thread John Woodgate

sb67c5fe@accusort.com, Terry Meck tjm...@accusort.com inimitably
wrote:
I saw the first PCB show up in TVs,

Would you care to put a date on that?
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
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Re: Creepage dist. for more than 1000V ?

2001-08-01 Thread Terry Meck

Rich:

As always I appreciated your eloquent explanation of the concept of the 
creapage requirement.  Unfortunately experience has taught me long before your 
email.

My question was based on the fact the standard does not SEEM to address the 
larger creapage distance 1000 volts.  My reasoning could only conclude those 
writing the standard concluded the clearance issue would be just as critical as 
creapage 1000 volts.
My recommendations have always ignored the minimum REQUIREMENT in this area 
because my nose recalls too many less then conservative designs burning up. I 
also recall an incident way back when I was wet behind the ears and still 
servicing TV (I saw the first PCB show up in TVs, How old I feel now).  I 
opened the newspaper and saw a home of a customer burned due to the TV.  This 
home was one I had used the vacuum cleaner in their TV every time I visited.  
Apparently I was too successful at my last visit and it was a long time since I 
had been there, no cleaning and I could picture the creapage disaster that 
happened.  I was never absolutely sure of this since I was not a part of the 
post mortem.  

I seem to remember some one saying `All safety standards come from bad 
experiences.'  or something like that.  Right Rich?

As always I enjoyed your detailed understanding.



Best regards,
Terry

 Rich Nute ri...@sdd.hp.com 07/31/01 01:59PM 




Hi Terry:


   I thought the lack of creapage spec. at 1000 V is that the dielectric 
 strength of air would be less then the insulating material and surface 
 accumulated contaminates.  As a result the clearance distance would be the 
 first to break down 1000 Volts.

In general, the electric strength of air is orders
of magnitude less than that of solid insulation.

The distance between conductors on the surface of
an insulator (e.g., a printed wiring board), must
be based on the electric strength of air, not the
solid insulation.  

In some applications, the surface of a solid 
insulation is subject to deposition of an unknown 
foreign matter (referred to in the standards as a
pollution).  Think of this pollution as a bread-
crumb trail between the two conductors, that is,
small pieces of matter separated by air.  Consider
the worst-case where the crumbs are metallic.
These pieces of metal short out some of the air,
thus redistributing the electric field 
(equipotential lines).  At some point in the
accumulation of foreign matter, the electric field
between two adjacent crumbs becomes so great as
to break down the air between the two crumbs.  (An
alternative theory is that the crumbs themselves
dissipate power, glow, and change into a gas.)
This micro-arc (or glowing) has a very high 
temperature, in the thousands of degrees C.  While 
the energy is very small, the thermal energy can 
do microscopic damage to the surface of the solid 
insulation.  For organic insulators, the damaged 
surface degrades to a microscopic carbon dot.  
Carbon, being the stuff resistors are made of, 
contributes to further redistribution of the 
electric field.  And the process continues.

Over a long period of time, a tree of carbon
paths will form on the surface of the solid 
insulation.  Eventually, the resistance tree
will connect the two conductors, and a continuous
leakage current will result.  

The resistive path dissipates power in the form
of heat.  This creates still more carbon, reducing 
the value of the resistance, and the leakage 
current goes up.  And the power (and heat) 
disspated in the carbon path goes up.  The process 
continues until a final catastrophic event 
destroys the solid insulation (and, hopefully, 
causes the circuit protection to operate).

According to the researchers, this surface-
insulation failure mechanism is mainly due to the 
working voltage across the insulation.  

(On the other hand, the through-insulation failure 
of solid and air insulation is mainly due to 
overvoltages, not the working voltage.)

The values of distance along the surface of solid
insulation (creepage distance) are based on 
working voltage.  

The values of distance through solid insulation 
and of distance through air insulation are based 
on expected overvoltages.

The values of distance along the surface of solid
insulation are not related to the values of 
distance for air insulation.

As a general rule, the values for creepage 
distance exceed the value for clearance.  When
both are subjected to an overvoltage test, the 
clearance usually will break down rather than
the creepage distance.  However, this is not
the intent of the requirements (because the
clearance distances are minimums and could be
much larger than the creepage distances).

I'm afraid I cannot comment as to why there are
no values for creepage above 1000 V rms.


Best regards,
Rich






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Re: Creepage dist. for more than 1000V ?

2001-08-01 Thread Andrew Carson

Rich,

Interesting info about how arcs form across PCBs, wish I had knew this a few 
years back. In this case I had a situation where PSUs were being taken down by 
fabric form ESD coats. The general non conductive cotton and polyester was 
settling between comports
and an occasional, very conductive ESD nylon fiber would bridge between two 
different potentials. The Nylon fiber would conduct, vaporize from the massive 
current (this was happening in the primary boost circuit) and the heat ignite 
the cotton fibers.
Leaving a nice cloud of ionized gas to carry   a high current for sufficient 
duration to spectacularly blow a few components and take out he primary fuse. 
Took a long time to get the bottom of this failure mode, a lot of fault 
reproduction, much head
scratching  and a very handy high speed camera to watch what was occurring 
during those 10 ms.

Moral of the story, very innocent looking this can seriously effect your 
creepage distance.



Rich Nute wrote:

 Hi Terry:

I thought the lack of creapage spec. at 1000 V is that the dielectric 
  strength of air would be less then the insulating material and surface 
  accumulated contaminates.  As a result the clearance distance would be the 
  first to break down 1000 Volts.

 In general, the electric strength of air is orders
 of magnitude less than that of solid insulation.

 The distance between conductors on the surface of
 an insulator (e.g., a printed wiring board), must
 be based on the electric strength of air, not the
 solid insulation.

 In some applications, the surface of a solid
 insulation is subject to deposition of an unknown
 foreign matter (referred to in the standards as a
 pollution).  Think of this pollution as a bread-
 crumb trail between the two conductors, that is,
 small pieces of matter separated by air.  Consider
 the worst-case where the crumbs are metallic.
 These pieces of metal short out some of the air,
 thus redistributing the electric field
 (equipotential lines).  At some point in the
 accumulation of foreign matter, the electric field
 between two adjacent crumbs becomes so great as
 to break down the air between the two crumbs.  (An
 alternative theory is that the crumbs themselves
 dissipate power, glow, and change into a gas.)
 This micro-arc (or glowing) has a very high
 temperature, in the thousands of degrees C.  While
 the energy is very small, the thermal energy can
 do microscopic damage to the surface of the solid
 insulation.  For organic insulators, the damaged
 surface degrades to a microscopic carbon dot.
 Carbon, being the stuff resistors are made of,
 contributes to further redistribution of the
 electric field.  And the process continues.

 Over a long period of time, a tree of carbon
 paths will form on the surface of the solid
 insulation.  Eventually, the resistance tree
 will connect the two conductors, and a continuous
 leakage current will result.

 The resistive path dissipates power in the form
 of heat.  This creates still more carbon, reducing
 the value of the resistance, and the leakage
 current goes up.  And the power (and heat)
 disspated in the carbon path goes up.  The process
 continues until a final catastrophic event
 destroys the solid insulation (and, hopefully,
 causes the circuit protection to operate).

 According to the researchers, this surface-
 insulation failure mechanism is mainly due to the
 working voltage across the insulation.

 (On the other hand, the through-insulation failure
 of solid and air insulation is mainly due to
 overvoltages, not the working voltage.)

 The values of distance along the surface of solid
 insulation (creepage distance) are based on
 working voltage.

 The values of distance through solid insulation
 and of distance through air insulation are based
 on expected overvoltages.

 The values of distance along the surface of solid
 insulation are not related to the values of
 distance for air insulation.

 As a general rule, the values for creepage
 distance exceed the value for clearance.  When
 both are subjected to an overvoltage test, the
 clearance usually will break down rather than
 the creepage distance.  However, this is not
 the intent of the requirements (because the
 clearance distances are minimums and could be
 much larger than the creepage distances).

 I'm afraid I cannot comment as to why there are
 no values for creepage above 1000 V rms.

 Best regards,
 Rich

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Re: Creepage dist. for more than 1000V ?

2001-07-31 Thread Doug McKean

Terry Meck wrote:

 Hi Rich:

 I thought the lack of creapage spec. at 1000 V is that the
dielectric
 strength of air would be less then the insulating material and
surface
 accumulated contaminates.  As a result the clearance distance would
 be the first to break down 1000 Volts.

 Am I wrong?

Not really, but you might have a construction where
the clearance isn't straight line through air.

- Doug McKean



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Re: Creepage dist. for more than 1000V ?

2001-07-31 Thread Terry Meck

Hi Rich:

I thought the lack of creapage spec. at 1000 V is that the dielectric strength 
of air would be less then the insulating material and surface accumulated 
contaminates.  As a result the clearance distance would be the first to break 
down 1000 Volts.

Am I wrong?


Best regards,
Terry J. Meck
Senior Compliance/Test Engineer

Accu-Sort Systems Inc.


 Rich Nute ri...@sdd.hp.com 07/30/01 03:42PM 




Hi Israel and John:


   I wonder how to specify creepage distance for Information Technology
   Equipment.Table 6 in UL1950 or EN60950  specifies minimum creepage of
   10 mm for Working voltage = 1000 V, pollution degree 2, material group IIIb
   (basic insulation)  linear Interpolation is permitted between nearest
   specified points. So how can one determine creepage distance for 1500 
 V,
   2000 V ?

   Although it ought to be stated more explicitly, this means that you use
   the clearance tables for voltages for which creepage is not specified in
   Table 6.

Hmm.  Interesting.  Here are the clearances and 
creepage distances as a function of voltage for
basic insulation, pollution degree 2, material 
group IIIb:


Voltage Table 3  Table 5  Table 6
ClearanceClearanceCreepage
--- --
   50  2.0 mm   1.0 mm  1.2 mm
  100   1.0 1.4
  125   1.5
  150  2.0  1.0 1.6
  200   1.4 2.0
  250   2.5
  300  2.0  1.9 3.2
  400   4.0
  500   2.5
  600  3.2  3.2 6.3
 1000  4.2  4.210.0
 2000  8.4  8.4
 5000 17.5 17.5 

Using John's interpretation, the creepage distance
for 2000 V would be 8.4 mm.  This is less than the 
creepage required for 1000 V.  This is okay because
the rule is that the creepage cannot be less than
the required clearance.

I would be happier if the rule said that, for 
voltages exceeding 1000, the creepage shall be 
not less than the clearance of Table 3 or 5, but 
not less than 10 mm.

Using this rule, I would interpolate the creepage
for 2000 volts using 1000 V/10 mm and 5000 V/17.5
mm.  This would give me a creepage of 10 + 0.4*7.5
or 13 mm.

Since the standard is silent on creepages for 
voltages exceeding 1000 V, there is no correct
interpretation for determining the creepages.  The
most conservative interpretation is most likely to
be accepted by most certification houses.  The 
most conservative intepretation would be a curve
based on the table data.  The data is reasonably
linear:

creepage mm = 0.0097*V + 0.29

Using this equation, the creepage for 2000 V 
would be 19.7 mm.

Creepages at some voltages are larger than clearances 
in order to minimize long-term surface degradation 
due to the value of working voltage.  Studies of 
these effects have been published.   

In the above table, we see that, for primary 
circuits, creepage is less than clearance for 
voltages up to 200.  Above 200 volts, creepage 
exceeds clearance.  This suggests that for 2000 
volts, the creepage should be larger than the 
8.4 mm clearance.


Best regards,
Rich


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Re: Creepage dist. for more than 1000V ?

2001-07-30 Thread John Woodgate

000601c11881$36e04600$1e44d1d1@stella, Vygovsky, Yury
edes...@inreach.com inimitably wrote:
By interpolation the creepage for 1500v = 15mm or more, for 2000v=20mm or
more.

No, that would be extrapolation, and the standard doesn't say you can do
that.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
This message and its contents are not confidential, privileged or protected 
by law. Access is only authorised by the intended recipient - this means YOU! 
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Re: Creepage dist. for more than 1000V ?

2001-07-30 Thread Vygovsky, Yury

By interpolation the creepage for 1500v = 15mm or more, for 2000v=20mm or
more.

Yuriy Vygovskiy
ENGINEERING  DESIGN COMPLIANCE


-Original Message-
From: Israel Yeshurun israel_yeshu...@creoscitex.com
To: 'emc-p...@majordomo.ieee.org' emc-p...@majordomo.ieee.org
List-Post: emc-pstc@listserv.ieee.org
Date: Sunday, July 29, 2001 2:13 PM
Subject: Creepage dist. for more than 1000V ?




Hello all !

I wonder how to specify creepage distance for Information Technology
Equipment.Table 6 in UL1950 or EN60950  specifies minimum creepage of
10 mm for Working voltage = 1000 V, pollution degree 2, material group IIIb
(basic insulation)  linear Interpolation is permitted between nearest
specified points. So how can one determine creepage distance for 1500
V,
2000 V ?

 Thanks in advance

 Israel Yeshurun

 Product Compliance.
 CreoScitex Corp.

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Re: Creepage dist. for more than 1000V ?

2001-07-30 Thread John Woodgate

f49eb2d9f324d511bfc30008c7860394191...@csilex01.stil.scitex.com,
Israel Yeshurun israel_yeshu...@creoscitex.com inimitably wrote:
I wonder how to specify creepage distance for Information Technology
Equipment.Table 6 in UL1950 or EN60950  specifies minimum creepage of
10 mm for Working voltage = 1000 V, pollution degree 2, material group IIIb
(basic insulation)  linear Interpolation is permitted between nearest
specified points. So how can one determine creepage distance for 1500 V,
2000 V ?

You are using the 1992 edition, but for new designs you should look at
the 2000 edition.

In the 1992 edition, look at Note 2 to Table 6, which refers you to the
clearance tables 3 and 5 if the creepage is less than the clearance.
Although it ought to be stated more explicitly, this means that you use
the clearance tables for voltages for which creepage is not specified in
Table 6.

It isn't any more explicit in the 2000 edition, and I regret to say that
it isn't any better in the final voting document for the next edition,
either.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
This message and its contents are not confidential, privileged or protected 
by law. Access is only authorised by the intended recipient - this means YOU! 
The contents may be disclosed to, or used by, anyone and stored or copied in
any medium. If you are not the intended recipient, please advise the sender 
yesterday at the latest.

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