RE: Masking - was: chassis bonding - star washers enough?

2002-03-25 Thread Price, Ed


-Original Message-
From: Doug McKean [mailto:dmck...@corp.auspex.com]
Sent: Monday, March 25, 2002 6:16 AM
To: EMC-PSTC Discussion Group
Subject: Re: Masking - was: chassis bonding - star washers enough?



Very good question.  

In my experience, the corrosion issue with 
regard to masked off areas has never been 
a factor.  Yes, it will corrode, but the teeth 
will cut through that.  The masking off of 
areas has also been internal to the product. 
Yes, I've also used the star washers on painted 
areas (non-conductive paint at that) without 
a problem, but my *preference* is masked 
off areas. 

If you're subjecting your product to some 
extremes in environment other than normal 
office environment, then corrosion will most 
definitely be a concern. 

If you're going to use star washers on surfaces 
painted with non-conductive paint, then you 
may want to consider using a torque wrench 
for securing the nuts or bolts during assembly. 

Regards, Doug McKean 



The military generally doesn't like toothed lockwashers because:

1. As the teeth cut into the surface, you generate bits of paint and base
metal particles. That's not nice, because the particles can cause mechanical
and electrical problems.
2. Any fault current is conducted through the relatively small cross-section
contact points. This can result in arcing and even vaporization of the
conductive path.

Look at MIL-B-5087 for typical military bonding and ground stud practices.


Regards,

Ed


Ed Price
ed.pr...@cubic.com
Electromagnetic Compatibility Lab
Cubic Defense Systems
San Diego, CA  USA
858-505-2780  (Voice)
858-505-1583  (Fax)
Military  Avionics EMC Services Is Our Specialty
Shake-Bake-Shock - Metrology - Reliability Analysis

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Re: Masking - was: chassis bonding - star washers enough?

2002-03-25 Thread Doug McKean

Very good question.  

In my experience, the corrosion issue with 
regard to masked off areas has never been 
a factor.  Yes, it will corrode, but the teeth 
will cut through that.  The masking off of 
areas has also been internal to the product. 
Yes, I've also used the star washers on painted 
areas (non-conductive paint at that) without 
a problem, but my *preference* is masked 
off areas. 

If you're subjecting your product to some 
extremes in environment other than normal 
office environment, then corrosion will most 
definitely be a concern. 

If you're going to use star washers on surfaces 
painted with non-conductive paint, then you 
may want to consider using a torque wrench 
for securing the nuts or bolts during assembly. 

Regards, Doug McKean 



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Re: Masking - was: chassis bonding - star washers enough?

2002-03-25 Thread T.Sato

On Fri, 22 Mar 2002 16:53:27 -0800,
  Chris Wells cdwe...@stargate.net wrote:

 Masking
 As to all those who indicate masking off the metal what about oxidation?
 I'm concerned about the appearance of masking off the painted areas.

To avoid corrosion of the exposed steel surface, plating (Zn, Ni,
Cr, etc.) can be used.

You can mask off only the areas of metal plates where they will be
covered by the other metal plates when the enclosure is assembled
(i.e. area where the metal surface will contact with the other
metal surface), hence it can be designed so that it will not make
the appearance poor.

Regards,
Tom

--
Tomonori Sato  vef00...@nifty.ne.jp
URL: http://member.nifty.ne.jp/tsato/
   xvkbd-2.2 (virtual keyboard for X) available 


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