[Emc-users] dxf to gerber..

2007-11-26 Thread Cary Rohan
Is there any software available to convert an autocad multi-layer dxf file to 
gerber?
   
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Re: [Emc-users] Can I display stock outline in AXIS?

2007-11-26 Thread Chris Radek
On Mon, Nov 26, 2007 at 08:47:44PM -0500, Patrick Ferrick wrote:
> Hi all,
> 
> I'm running  EMC2 version 2.0.5 with Axis 1.4a0 (I know, I should 
> upgrade...!).  I seem to recall a discussion along the lines of 
> displaying the outlines of the workpiece (or some arbitrary outline) in 
> AXIS, but at the time it wasn't something that I thought I'd ever need 
> to do.  Hmm. 
> 
> So, now that I've decided that it _would_ be awfully nice to see the 
> extent of the workpiece (not as a toolpath, of course, just for 
> reference purposes) is there any way to accomplish this with my current 
> setup?  Or with a spankin' new version of AXIS, maybe?

Modern AXIS versions show the extents of the gcode program and the
machine limits in the preview.  There is no provision for showing the
workpiece, however.

I use the gcode extents often to see if my cutting will be where I
want on the workpiece.  I just lay a ruler on the workpiece and
compare the numbers (and tool position) to what's on the screen.

> Which brings me to another question:  by upgrading to frantic ferret or 
> whatever the latest Ubuntu distro is called, am I taking a risk that my 
> hard-won ini tweaks will no longer work?  Can I expect my current ini 
> files to work with the latest EMC2?   Doesn't seem likely, if new 
> features require extra ini code; I'm just really in "if it works, don't 
> fix it" mode big time.

The required changes are carefully documented here:

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl/emcinfo.pl?UPDATING

I really sympathize with "don't fix it".  If you are running Breezy,
you will have to update to Dapper 6.06LTS to run the emc2.2 packages.
(Of course you can compile emc2.2 on whatever system you like.)

Also keep in mind: there is a new LTS release coming in April.

Chris


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[Emc-users] Can I display stock outline in AXIS?

2007-11-26 Thread Patrick Ferrick
Hi all,

I'm running  EMC2 version 2.0.5 with Axis 1.4a0 (I know, I should 
upgrade...!).  I seem to recall a discussion along the lines of 
displaying the outlines of the workpiece (or some arbitrary outline) in 
AXIS, but at the time it wasn't something that I thought I'd ever need 
to do.  Hmm. 

So, now that I've decided that it _would_ be awfully nice to see the 
extent of the workpiece (not as a toolpath, of course, just for 
reference purposes) is there any way to accomplish this with my current 
setup?  Or with a spankin' new version of AXIS, maybe?

Which brings me to another question:  by upgrading to frantic ferret or 
whatever the latest Ubuntu distro is called, am I taking a risk that my 
hard-won ini tweaks will no longer work?  Can I expect my current ini 
files to work with the latest EMC2?   Doesn't seem likely, if new 
features require extra ini code; I'm just really in "if it works, don't 
fix it" mode big time.

thanks,
Pat

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Re: [Emc-users] Emc-users Digest, Vol 19, Issue 30

2007-11-26 Thread Gene Heskett
On Monday 26 November 2007, John Thornton wrote:
>Gene, I got it fixed on my web site but just in case it's also on the EMC
> Wiki page
>
>http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Simple_EMC_G-Code_Generators

Got them both, thanks a lot John.  And they both appear to work well.  Once I 
get them moved to my emc machine, I expect they'll find quite some usage.

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A:  2 bits.

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Re: [Emc-users] Emc-users Digest, Vol 19, Issue 30

2007-11-26 Thread John Thornton
Gene, I got it fixed on my web site but just in case it's also on the EMC Wiki 
page

http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Simple_EMC_G-Code_Generators

John

On 26 Nov 2007 at 9:21, [EMAIL PROTECTED] wrote:

> File not found when clicking on what looks like the dl button, John.



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Re: [Emc-users] G Code Generators

2007-11-26 Thread Gene Heskett
On Monday 26 November 2007, [EMAIL PROTECTED] wrote:
>Gene,
>
>I'll have to fix it when I get home. I might have to zip or tar the file
> first before I upload it to my web site...
>
>John
>
Thanks John.


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Re: [Emc-users] Tool length probing questions (was: Improved probing)

2007-11-26 Thread Chris Radek
On Mon, Nov 26, 2007 at 08:47:37PM +0100, Sven Mueller wrote:
> 
> Well, together with G43.1, I think this gives all the really difficult
> parts of what I need to do dynamic (automatic) tool length adjustments
> after manual tool change in some O-code sub, with no input from the
> surrounding program (apart from the tool number wanted).

For tool length sensing for non-reproducible tool lengths I use this
scheme:

http://cvs.linuxcnc.org/cvs/emc2/nc_files/tool-length-probe.ngc?rev=1.4

It records the length of the first tool ("reference tool") and
considers it 0 tool length offset.  Each subsequent tool is measured
and the difference between the new tool and the reference tool is
set as a TLO with G43.1.  G30 (secondary reference point) is used as
a quick way to move into position over the tool sensing switch.

Chris

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Re: [Emc-users] G Code Generators

2007-11-26 Thread jet1024
Gene, 

I'll have to fix it when I get home. I might have to zip or tar the file first
before I upload it to my web site...

John





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Re: [Emc-users] Tool length probing questions (was: Improved probing)

2007-11-26 Thread Sven Mueller
Chris Radek wrote on 08/11/2007 21:05:
> Hi all, I don't want to distract everyone from EMC2.2 but I've done
> some fun stuff in TRUNK (pre-2.3) with probing.  I don't think many
> people are using probes but I know some are, and they might like to
> try it.  I'd appreciate any reports of success or failure.
> 
> There are some new Gcodes documented here:
> 
> http://www.linuxcnc.org/docs/devel/html/gcode_main.html#sub:G38.2:-Straight-Probe
> 
> which allows much smarter probing without all the wasted motion.

NICE!

Really. This is really, really nice. Thanks a lot. I still don't have my
probe finished, but I most certainly will tackle that when I'm back from
my holidays in Florida.

> and the results are something like this (the program preview is
> I think with these new G38.x primitives there are a lot of smart ways
> you could probe a shape.  If you write one let us know!

Well, together with G43.1, I think this gives all the really difficult
parts of what I need to do dynamic (automatic) tool length adjustments
after manual tool change in some O-code sub, with no input from the
surrounding program (apart from the tool number wanted).

However:
Can a gcode-program _read_ the current tool length offset (for G43 or
G43.1 tool length offsets)?
Can a gcode-program read the current positions and current offsets?

This is basically what such a subroutine would look like in pseudo-code:

store current tool position and coordinate system
turn off tool length compensation
turn off spindle
switch to machine coordinates [1]
go to a safe height (usually highest possible Z on my machine)
go to X/Y coordinate of tool length sensor
Select the tool wanted
Use G38.2 to tip the sensor
Abort program if this fails
Use G38.4 to release sensor
If no tool is selected yet
   (does emc even allow this to happen or does it always use
some "default" or "last used" tool?)
   Store Z(from G38.4)-Zsensor in current original_tool_length
(where Zsensor is the approximate height of the sensor)
   Store 0 as new tool_offset assuming that the user did the touch-off
with the first tool already, even though it wasn't yet selected)
else
   Select the tool wanted
   Use G38.2/G38.4 as above
   Store Z-Zsensor as new tool_length
   store tool_length-original_tool_length in tool_offset
endif
go back to safe height
restore original coordinate system
set G43.1 to tool_offset
go to original X/Y at safe height
go to original Z

This basically simulates the behaviour from the DOS-based CNC program I
used before EMC (and which I must admit I still use for programs which
need multiple tools). If EMC wouldn't allow the "no tool selected yet
condition", that could of course be worked around by having a variable
which is set to 0 at program start (somehow) to emulate that. Or by
having one O-sub for the first tool at and another O-sub for subsequent
tools. But the main blockers I still see is the very first line (and the
last two lines):
Store/restore the current position and coordinate system.
I couldn't see how I could read the current coordinates. And wether or
not #5220 always represents the currently selected coordinate system is
also not 100% sure from
http://www.linuxcnc.org/docs/devel/html/gcode_main.html#sub:Coordinate-Systems
or http://www.linuxcnc.org/docs/devel/html/gcode_main.html#sub:Parameters

One last question: Is using

G0 G53 X0 Y0 Z0

equivalent to

G10 L2 P9 X0 Y0 Z0
G59.3
G0 X0 Y0 Z0
G54

Assuming that the program doesn't otherwise use the G59.3 coordinate
system and was in the G54 coordinate system before each of these?

Regards,
Sven

PS: I know that the "traditional" M6 may change the (tool/working)
positions of/on all axes. But I actually like the behaviour of the old
program of returning to the previous position (though it had its
drawbacks, since it returned to the exact same _machine_ position, which
was fatal if the new tool was longer than the previous and the previous
was in contact with the working piece right before M6.

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Re: [Emc-users] cnc advice

2007-11-26 Thread John Kasunich
[EMAIL PROTECTED] wrote:
> I need to

(order reversed to put the easy one first)

 > 2) Cut fine threads on small diameter tubes.

Just about any lathe will do.  If the spindle thru-hole is larger than 
the workpiece diameter, workholding easy, since you can chuck it up with 
just the end to be threaded sticking out.

> 1) cut very fine threads on largish diameter tubes. (about 6" diameter 
> pipe/tubing. Inside and outside thread.).

How long?  If the parts are "ring-like" (length less than diameter) then 
you can use anything that can chuck and swing them.  But if they are 
"pipe-like (length significantly greater than diameter), you either need 
a long bed lathe and a steady rest, or a lathe with a truly huge hole 
thru the center of the spindle.

Spindle speed is also an issue - 6" diameter is approximately 1.5 foot 
circumference.  For 100 SFPM cutting speed (HSS cutter, steel 
workpiece), you'd need a spindle speed of 66 RPM.  Carbide cutters and 
aluminum workpieces would let you go faster, but you still are looking 
at the low end of a typical "small lathe" spindle speed range.

Regards,

John Kasunich

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Re: [Emc-users] G Code Generators

2007-11-26 Thread Gene Heskett
On Monday 26 November 2007, [EMAIL PROTECTED] wrote:
>Sorry you need to right click on the link and pick "Save As"
>
>John
>
Still no luck John, this is face.py as downloaded:

http://www.w3.org/TR/html4/strict.dtd";>
The page cannot be found


  BODY { font: 8pt/12pt verdana }
  H1 { font: 13pt/15pt verdana }
  H2 { font: 8pt/12pt verdana }
  A:link { color: red }
  A:visited { color: maroon }



The page cannot be found
The page you are looking for might have been removed, had its name changed, or 
is temporarily unavailable.

Please try the following:

Make sure that the Web site address displayed in the address bar of your 
browser is spelled and formatted correctly.
If you reached this page by clicking a link, contact
 the Web site administrator to alert them that the link is incorrectly 
formatted.

Click the Back button to try 
another link.

HTTP Error 404 - File or directory not found.Internet Information 
Services (IIS)

Technical Information (for support personnel)

Go to http://go.microsoft.com/fwlink/?linkid=8180";>Microsoft 
Product Support Services and perform a title search for the words 
HTTP and 404.
Open IIS Help, which is accessible in IIS Manager (inetmgr),
 and search for topics titled Web Site Setup, Common Administrative 
Tasks, and About Custom Error Messages.




>
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 soap, ballot, jury, and ammo. Please use in that order."
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We are all dying -- and we're gonna be dead for a long time.

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Re: [Emc-users] cnc advice

2007-11-26 Thread Jon Elson
[EMAIL PROTECTED] wrote:
> I need to
> 1) cut very fine threads on largish diameter tubes. (about 6" diameter 
> pipe/tubing. Inside and outside thread.).
> 2) Cut fine threads on small diameter tubes. (sherline or Taig probably 
> will do)
> 
> If someone have experience with theis, please advice as to the best 
> affordable machines for the two tasks.
Well, if the Sherline or Taig won't do #1, then it doesn't make 
sense.  Get one machine that will do both (unless you are 
talking serious production, here.)  This is a CNC list, do you 
need a CNC machine for this, or would a manual lathe with quick 
change do it?  If you need the ability to cut any totally random 
thread pitch, then CNC starts looking like the answer.

You may need to make custom fixtures (mandrels) to support these 
thin tubes on the ID while the thread is being cut, expecially 
the 6" diameter.  Outside thread is harder to do, as a circle is 
easier to push in than out, but you may need support on either 
operation.  A 6-jaw chuck can be helpful in holding thin tubes, 
but you may need better support than that provides.  Definitely 
get a chuck with 2-part jaws, as machinable soft jaws might be 
made to grip your parts well without needing the mandrels.  You 
can make "wide jaws" that close like a collet and support the 
piece around 330 degrees of the circumference, but if you never 
do the same diameter twice, that may not be the best solution. 
If you do the same diameter very often, that's the way to go.
Also, get an "adjustable chuck", it has bolts that allow the 
chuck body to be moved slightly so it will grip a particular 
size very accurately on-center.

As for CNC machines, unless you have a high budget, you probably 
will need to make your own.  You could buy a 12" import lathe 
and convert, buy a used lathe and convert, buy a retired CNC 
lathe and install EMC2 and necessary control hardware (PC, motor 
drives, may need to replace motors, etc.)  The advantage of the 
used CNC machine is it will already have ballscrews and the 
motor attachments, but may need repair work.

Maybe you need to tell us more about the level of investment 
(both money and time) you have to put into this, and what amount 
of work you need to have it do (a couple pieces a day, or 200 a 
day, etc.) and we can be more specific.

Jon

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Re: [Emc-users] cnc advice

2007-11-26 Thread Svenne Larsson
Stainless or nylon? Makes difference, you see...

2007/11/26, [EMAIL PROTECTED] <[EMAIL PROTECTED]>:
>
> I need to
> 1) cut very fine threads on largish diameter tubes. (about 6" diameter
> pipe/tubing. Inside and outside thread.).
> 2) Cut fine threads on small diameter tubes. (sherline or Taig probably
> will do)
>
> If someone have experience with theis, please advice as to the best
> affordable machines for the two tasks.
>
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[Emc-users] cnc advice

2007-11-26 Thread [EMAIL PROTECTED]
I need to
1) cut very fine threads on largish diameter tubes. (about 6" diameter 
pipe/tubing. Inside and outside thread.).
2) Cut fine threads on small diameter tubes. (sherline or Taig probably 
will do)

If someone have experience with theis, please advice as to the best 
affordable machines for the two tasks.

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Re: [Emc-users] G Code Generators

2007-11-26 Thread jet1024
Sorry you need to right click on the link and pick "Save As"

John


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Re: [Emc-users] G Code Generators

2007-11-26 Thread Dave Engvall
I get a 404 when I try http://suburb.semo.net/jthornton/face.py. Beer  
page work fine.

D
On Nov 26, 2007, at 7:36 AM, Gene Heskett wrote:

> On Monday 26 November 2007, John Thornton wrote:
>> I have the first of a series of G Code generators for EMC up on my  
>> web site.
>>
>> http://suburb.semo.net/jthornton/EMCGen.html
>>
>> These are Python/Tkinter so everyone that has EMC2 on an Ubuntu  
>> box should
>> be able to run them.
>>
>> I hope to combine them when they are all finished to one file.
>>
>> These are for the simple tasks that might get the code to EMC2  
>> faster than
>> using a CAD/CAM program. Tasks such as facing, pockets, slots, drill
>> patterns etc.
>>
>> Let me know what you think. And any seasoned Python programmers  
>> any tips
>> or improvements to my code are welcome...
>>
>> John
>>
> File not found when clicking on what looks like the dl button, John.
>
>> - 
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>
>
> -- 
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> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
>  "Yes, your honour, I have RSA encryption code tattood on my
> penis.  Shall I show the jury?"
>
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Re: [Emc-users] G Code Generators

2007-11-26 Thread Gene Heskett
On Monday 26 November 2007, John Thornton wrote:
>I have the first of a series of G Code generators for EMC up on my web site.
>
>http://suburb.semo.net/jthornton/EMCGen.html
>
>These are Python/Tkinter so everyone that has EMC2 on an Ubuntu box should
> be able to run them.
>
>I hope to combine them when they are all finished to one file.
>
>These are for the simple tasks that might get the code to EMC2 faster than
>using a CAD/CAM program. Tasks such as facing, pockets, slots, drill
> patterns etc.
>
>Let me know what you think. And any seasoned Python programmers any tips
>or improvements to my code are welcome...
>
>John
>
File not found when clicking on what looks like the dl button, John.

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 soap, ballot, jury, and ammo. Please use in that order."
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 "Yes, your honour, I have RSA encryption code tattood on my
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[Emc-users] G Code Generators

2007-11-26 Thread John Thornton
I have the first of a series of G Code generators for EMC up on my web site.

http://suburb.semo.net/jthornton/EMCGen.html

These are Python/Tkinter so everyone that has EMC2 on an Ubuntu box should be 
able to run them.

I hope to combine them when they are all finished to one file.

These are for the simple tasks that might get the code to EMC2 faster than
using a CAD/CAM program. Tasks such as facing, pockets, slots, drill patterns 
etc. 

Let me know what you think. And any seasoned Python programmers any tips
or improvements to my code are welcome...

John

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