[Emc-users] Parallel ports

2008-11-30 Thread Ian W. Wright
Hi,

I have just installed a new twin parallel port card in one 
of my linux boxes to start playing with servos. Can someone 
please remind me where I can look in Ubuntu 8.04 to check 
that the ports are working and what their addresses are? Thanks.

-- 
Best wishes,

Ian

Ian W. Wright
Sheffield  UK

The difference between theory and practice is much smaller 
in theory than in practice...

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Re: [Emc-users] Parallel ports

2008-11-30 Thread Alex Joni
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?NetMos

Regards,
Alex

- Original Message - 
From: Ian W. Wright [EMAIL PROTECTED]
To: emc-users@lists.sourceforge.net
Sent: Sunday, November 30, 2008 11:37 AM
Subject: [Emc-users] Parallel ports


 Hi,

 I have just installed a new twin parallel port card in one
 of my linux boxes to start playing with servos. Can someone
 please remind me where I can look in Ubuntu 8.04 to check
 that the ports are working and what their addresses are? Thanks.

 -- 
 Best wishes,

 Ian
 
 Ian W. Wright
 Sheffield  UK

 The difference between theory and practice is much smaller
 in theory than in practice...

 -
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 challenge
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Re: [Emc-users] Parallel ports

2008-11-30 Thread Michael Buesch
On Sunday 30 November 2008 10:37:02 Ian W. Wright wrote:
 I have just installed a new twin parallel port card in one 
 of my linux boxes to start playing with servos. Can someone 
 please remind me where I can look in Ubuntu 8.04 to check 
 that the ports are working and what their addresses are? Thanks.

lspci


-- 
Greetings Michael.

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[Emc-users] ER Capable spindle replacement for Kress.

2008-11-30 Thread [EMAIL PROTECTED]
Does anyone know which ER capable spindle/motor is the best cost
effective replacement for the Kress as shipped with Isel CNC?

I want to move away from the restrictions the custom Kress collets
creates and nee to replace it with an ER capable spindle/motor.

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[Emc-users] touch probing for tool length calibration

2008-11-30 Thread Diez B. Roggisch
Hi,

I've got access to a 3-axis-mill that uses replacable milling motors.

On disadvantage of them is that the used cutters are hand-placed  thus 
vary in length.

Now I was wondering - is there any chance of using the gcode for probing 
and dynamic tool length compensation to enter a calibration-routine 
after the tool has been switched?

We would of course need a inverted touch probe thingy - e.g. 
capacitive sensor plate, or something like that - to move the cutter to 
 get feedback over the tool length.

This most probably would also involve using two coordinate systems, on 
for the piece and one for the length probing.

Any suggestions?

Diez

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Re: [Emc-users] touch probing for tool length calibration

2008-11-30 Thread Chris Morley



 From: [EMAIL PROTECTED]
 To: emc-users@lists.sourceforge.net
 Date: Sun, 30 Nov 2008 19:32:16 +0200
 Subject: Re: [Emc-users] touch probing for tool length calibration
 
 http://cvs.linuxcnc.org/cvs/emc2/nc_files/tool-length-probe.ngc?rev=1.4
 
 Regards,
 Alex
 
Here is an interesting thread along the lines you are talking about.
I'm sure a touch probe could be used instead of a touch plate.
http://www.cnczone.com/forums/showthread.php?t=62423


 - Original Message - 
 From: Diez B. Roggisch [EMAIL PROTECTED]
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Sunday, November 30, 2008 6:51 PM
 Subject: [Emc-users] touch probing for tool length calibration
 
 
  Hi,
 
  I've got access to a 3-axis-mill that uses replacable milling motors.
 
  On disadvantage of them is that the used cutters are hand-placed  thus
  vary in length.
 
  Now I was wondering - is there any chance of using the gcode for probing
  and dynamic tool length compensation to enter a calibration-routine
  after the tool has been switched?
 
  We would of course need a inverted touch probe thingy - e.g.
  capacitive sensor plate, or something like that - to move the cutter to
   get feedback over the tool length.
 
  This most probably would also involve using two coordinate systems, on
  for the piece and one for the length probing.
 
  Any suggestions?
 
  Diez


_

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Re: [Emc-users] Tune up- HAL Oscilloscope.

2008-11-30 Thread amtb
Hi
I have another pic http://www.conceptmachinery.com/Sh11.jpg
On the graph
X pos-cmd commanded position.
Xpos-fb
Xpos-cmd commanded position and it parallel to Xpos-fb.
That what is should be?

X output begins ok but ends wrong. Think X output should looks like trapeze.
What need to change to make second part of X output looks like first?
My current P 230, I 1.8, D0.

Also pid.0.error should be similar graph  to X output, is this right.
When X output become flat so should be pid.0.error become flat.
But in my case it is not.
What should I change here?
Thanks
aram



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Re: [Emc-users] Tune up- HAL Oscilloscope.

2008-11-30 Thread Anders Wallin

Xoutput is again saturating at +1. Did you check that the +1 level is 
OK, and it shouldn't go to +10 ?
If +1 is the correct limit then you are simply asking for too much speed 
during the cruise-phase. Lower MAXVEL until Xouptut stays below +1 
during the cruise-phase (maybe at 0.7 - 0.8 or so...)

AW

 Hi
 I have another pic http://www.conceptmachinery.com/Sh11.jpg
 On the graph
 X pos-cmd commanded position.
 Xpos-fb
 Xpos-cmd commanded position and it parallel to Xpos-fb.
 That what is should be?
 
 X output begins ok but ends wrong. Think X output should looks like trapeze.
 What need to change to make second part of X output looks like first?
 My current P 230, I 1.8, D0.
 
 Also pid.0.error should be similar graph  to X output, is this right.
 When X output become flat so should be pid.0.error become flat.
 But in my case it is not.
 What should I change here?
 Thanks
 aram
 
 
 
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Re: [Emc-users] Parallel ports

2008-11-30 Thread Ian W. Wright
Thanks guys, i found them
-- 
Best wishes,

Ian

Ian W. Wright
Sheffield  UK

The difference between theory and practice is much smaller 
in theory than in practice...

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Re: [Emc-users] Probing with a gimbled head.

2008-11-30 Thread Dave Keeton
Thanks Stuart,
  I have been asked to build a machine that can digitize
complex parts (Landing gear). The catch is that it needs to be a Lights
Out Operation - fully automated. The only way I can see to do this is
with a gimbled head and probe on a custom built machine. Thanks for
looking into it. I think EMC should be able to do this.

  Dave

On Thu, 2008-11-27 at 22:00 -0600, Stuart Stevenson wrote:
 Dave,
As soon as I get the cinci running and comped I will start working
 on the probing.
If you position the gimbaled head and then qualify the probe to a
 standard you will have no issues of accuracy in the gimbaled head. You
 would have access and accuracy.
 
 On Thu, Nov 27, 2008 at 8:50 AM, Dave Keeton [EMAIL PROTECTED] wrote:
  How well does probing and digitizing with a gimbled type spindle work?
  Has any one done this. I would like to use it for digitizing complex
  parts.
 
 Thanks in advance for any ideas offered...
  Dave
 
 
 
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Re: [Emc-users] Probing with a gimbled head.

2008-11-30 Thread tomp
Dave,

Dave Keeton wrote:
 Thanks Stuart,
   I have been asked to build a machine that can digitize
 complex parts (Landing gear). The catch is that it needs to be a Lights
 Out Operation - fully automated. The only way I can see to do this is
 with a gimbled head and probe on a custom built machine. Thanks for
 looking into it. I think EMC should be able to do this.

   Dave

 On Thu, 2008-11-27 at 22:00 -0600, Stuart Stevenson wrote:
   
 Dave,
As soon as I get the cinci running and comped I will start working
 on the probing.
If you position the gimbaled head and then qualify the probe to a
 standard you will have no issues of accuracy in the gimbaled head. You
 would have access and accuracy.

 On Thu, Nov 27, 2008 at 8:50 AM, Dave Keeton [EMAIL PROTECTED] wrote:
 
 How well does probing and digitizing with a gimbled type spindle work?
 Has any one done this. I would like to use it for digitizing complex
 parts.

Thanks in advance for any ideas offered...
 Dave



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thats an interesting project
i have done similar for blades and roots in turbines
the castings vary more than expected

but i always used an 'envelope' to start from ( an 'it oughtta be inside 
this volume' boundary )
( and normals for each probe )
so, speeding up the process was always making the boundary closer to the 
real

but, the reason they needed probing was...
the real surfaces fell outside their original expectations
;)

otherwise every one could just work to 'the numbers'

could you say something about how you approach it?

thanks
tomp


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Re: [Emc-users] Tune up- HAL Oscilloscope.

2008-11-30 Thread Jon Elson
[EMAIL PROTECTED] wrote:
 Hi
 I have another pic http://www.conceptmachinery.com/Sh11.jpg
 On the graph
 X pos-cmd commanded position.
 Xpos-fb
 Xpos-cmd commanded position and it parallel to Xpos-fb.
 That what is should be?

 X output begins ok but ends wrong. Think X output should looks like trapeze.
   
If you ask for more velocity than the drive can produce, then the 
command will hit the limit, as you are seeing.
Try this at a lower speed, and see if it works better.  Otherwise, it is 
what one would suspect - a wild discontinuity as the drive recovers from 
running open-loop for 400 ms.
 What need to change to make second part of X output looks like first?
 My current P 230, I 1.8, D0.

 Also pid.0.error should be similar graph  to X output, is this right.
 When X output become flat so should be pid.0.error become flat.
   
You are commanding higher velocity than the drive can deliver, EMC is no 
longer in control of the motor, so the error is unbounded.

 What should I change here
Slow down, or change whatever is needed to allow the drive to put out 
more voltage (speed) to the motor.


Jon

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Re: [Emc-users] Tune up- HAL Oscilloscope.

2008-11-30 Thread amtb
 [EMAIL PROTECTED] wrote:
 Hi
 I have another pic http://www.conceptmachinery.com/Sh11.jpg
 On the graph
 X pos-cmd commanded position.
 Xpos-fb
 Xpos-cmd commanded position and it parallel to Xpos-fb.
 That what is should be?

 X output begins ok but ends wrong. Think X output should looks like
 trapeze.

 If you ask for more velocity than the drive can produce, then the
 command will hit the limit, as you are seeing.
 Try this at a lower speed, and see if it works better.  Otherwise, it is
 what one would suspect - a wild discontinuity as the drive recovers from
 running open-loop for 400 ms.
 What need to change to make second part of X output looks like first?
 My current P 230, I 1.8, D0.

 Also pid.0.error should be similar graph  to X output, is this right.
 When X output become flat so should be pid.0.error become flat.

 You are commanding higher velocity than the drive can deliver, EMC is no
 longer in control of the motor, so the error is unbounded.

 What should I change here
 Slow down, or change whatever is needed to allow the drive to put out
 more voltage (speed) to the motor.


 Jon

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Re: [Emc-users] Tune up- HAL Oscilloscope.

2008-11-30 Thread amtb
Hi
I reduced all:
Default_valacity =1.
Max_velacity =2.0
Default_acceleration = 2.0
Max_acceleration =3.0

I reduced most of them by 2-3 times and graph looks good. I will post it
in 20 minutes.
I am interesting why my drive can not output more voltage?
power not enough? It is SD-94  8 amp constant from servo dynamic
 http://www.servodynamics.com/sd94p_servodrive.html
thanks
Aram


 [EMAIL PROTECTED] wrote:
 Hi
 I have another pic http://www.conceptmachinery.com/Sh11.jpg
 On the graph
 X pos-cmd commanded position.
 Xpos-fb
 Xpos-cmd commanded position and it parallel to Xpos-fb.
 That what is should be?

 X output begins ok but ends wrong. Think X output should looks like
 trapeze.

 If you ask for more velocity than the drive can produce, then the
 command will hit the limit, as you are seeing.
 Try this at a lower speed, and see if it works better.  Otherwise, it is
 what one would suspect - a wild discontinuity as the drive recovers from
 running open-loop for 400 ms.
 What need to change to make second part of X output looks like first?
 My current P 230, I 1.8, D0.

 Also pid.0.error should be similar graph  to X output, is this right.
 When X output become flat so should be pid.0.error become flat.

 You are commanding higher velocity than the drive can deliver, EMC is no
 longer in control of the motor, so the error is unbounded.

 What should I change here
 Slow down, or change whatever is needed to allow the drive to put out
 more voltage (speed) to the motor.


 Jon

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 challenge
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[Emc-users] Success driving Panasonic Minas S (MUMS) brushless motors

2008-11-30 Thread Jon Elson
Please excuse a short commercial plug

Dave Engvall gave me a Panasonic brushless motor at the CNC Workshop to 
see if I could figure out how to run it.
It took me a LONG time to get around to figure it out, but I have 
finally got it!  It has a serial output that contains the commutation 
signals, so I have to add a little decoder for that signal.  Otherwise, 
i have gotten it to work with my Universal PWM Controller and brushless 
PWM Servo amp.
It works quite smoothly, better than a number of other brushless motors 
I've tried.

The motor I have is a Panasonic MUMS042A1A, but I would assume all the 
motors in that Minas S series would work as well.

Jon Elson

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Re: [Emc-users] Success driving Panasonic Minas S (MUMS) brushless motors

2008-11-30 Thread Dave Engvall
Good Show

Dave
On Nov 30, 2008, at 7:03 PM, Jon Elson wrote:

 Please excuse a short commercial plug

 Dave Engvall gave me a Panasonic brushless motor at the CNC  
 Workshop to
 see if I could figure out how to run it.
 It took me a LONG time to get around to figure it out, but I have
 finally got it!  It has a serial output that contains the commutation
 signals, so I have to add a little decoder for that signal.   
 Otherwise,
 i have gotten it to work with my Universal PWM Controller and  
 brushless
 PWM Servo amp.
 It works quite smoothly, better than a number of other brushless  
 motors
 I've tried.

 The motor I have is a Panasonic MUMS042A1A, but I would assume all the
 motors in that Minas S series would work as well.

 Jon Elson

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Re: [Emc-users] Tune up- HAL Oscilloscope./NEW picture

2008-11-30 Thread amtb
Hi
I reduced Default_valacity =1.
Max_velacity =2.0
Default_acceleration = 2.0
Max_acceleration =3.0

The picture is:
www.conceptmachinery.com/Sh12.jpg



I reduced most of them by 2-3 times and graph looks good. I will post it
in 20 minutes.
I am interesting why my drive can not output more voltage?
Not power enough? It is SD-94  8 amp constant from servo dynamic
 http://www.servodynamics.com/sd94p_servodrive.html
thanks
Aram

 [EMAIL PROTECTED] wrote:
 Hi
 I have another pic http://www.conceptmachinery.com/Sh11.jpg
 On the graph
 X pos-cmd commanded position.
 Xpos-fb
 Xpos-cmd commanded position and it parallel to Xpos-fb.
 That what is should be?

 X output begins ok but ends wrong. Think X output should looks like
 trapeze.

 If you ask for more velocity than the drive can produce, then the
 command will hit the limit, as you are seeing.
 Try this at a lower speed, and see if it works better.  Otherwise, it is
 what one would suspect - a wild discontinuity as the drive recovers from
 running open-loop for 400 ms.
 What need to change to make second part of X output looks like first?
 My current P 230, I 1.8, D0.

 Also pid.0.error should be similar graph  to X output, is this right.
 When X output become flat so should be pid.0.error become flat.

 You are commanding higher velocity than the drive can deliver, EMC is no
 longer in control of the motor, so the error is unbounded.

 What should I change here
 Slow down, or change whatever is needed to allow the drive to put out
 more voltage (speed) to the motor.


 Jon

 -
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 challenge
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Re: [Emc-users] Tune up- HAL Oscilloscope./NEW picture

2008-11-30 Thread Kirk Wallace
On Sun, 2008-11-30 at 20:20 -0700, [EMAIL PROTECTED] wrote:
 Hi
 I reduced Default_valacity =1.
 Max_velacity =2.0
 Default_acceleration = 2.0
 Max_acceleration =3.0
 
 The picture is:
 www.conceptmachinery.com/Sh12.jpg
 
 
 
 I reduced most of them by 2-3 times and graph looks good. I will post it
 in 20 minutes.
 I am interesting why my drive can not output more voltage?
 Not power enough? It is SD-94  8 amp constant from servo dynamic
  http://www.servodynamics.com/sd94p_servodrive.html
 thanks
 Aram

This drive has its own PID feedback built in. You may need to decide
which PID loopback system you want to use, EMC2 or servo drive. I would
go with a dumb motor amp myself. Or, others here have a way to deal
with smart drivers. Or, I may be, all together, off base.

Kirk
http://www.wallacecompany.com/machine_shop/



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Re: [Emc-users] Tune up- HAL Oscilloscope./NEW picture

2008-11-30 Thread amtb
 On Sun, 2008-11-30 at 20:20 -0700, [EMAIL PROTECTED] wrote:
 Hi
 I reduced Default_valacity =1.
 Max_velacity =2.0
 Default_acceleration = 2.0
 Max_acceleration =3.0

 The picture is:
 www.conceptmachinery.com/Sh12.jpg



 I reduced most of them by 2-3 times and graph looks good. I will post it
 in 20 minutes.
 I am interesting why my drive can not output more voltage?
 Not power enough? It is SD-94  8 amp constant from servo dynamic
  http://www.servodynamics.com/sd94p_servodrive.html
 thanks
 Aram

 This drive has its own PID feedback built in. You may need to decide
 which PID loopback system you want to use, EMC2 or servo drive. I would
 go with a dumb motor amp myself. Or, others here have a way to deal
 with smart drivers. Or, I may be, all together, off base.
Yes, drive can close loop but i use EMC2 to close loop.


 
 Kirk
 http://www.wallacecompany.com/machine_shop/



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Re: [Emc-users] Tune up- HAL Oscilloscope./NEW picture

2008-11-30 Thread Kirk Wallace
On Sun, 2008-11-30 at 19:52 -0800, Kirk Wallace wrote:
 On Sun, 2008-11-30 at 20:20 -0700, [EMAIL PROTECTED] wrote:
  Hi
  I reduced Default_valacity =1.
  Max_velacity =2.0
  Default_acceleration = 2.0
  Max_acceleration =3.0
  
  The picture is:
  www.conceptmachinery.com/Sh12.jpg
  
  
  
  I reduced most of them by 2-3 times and graph looks good. I will post it
  in 20 minutes.
  I am interesting why my drive can not output more voltage?
  Not power enough? It is SD-94  8 amp constant from servo dynamic
   http://www.servodynamics.com/sd94p_servodrive.html
  thanks
  Aram
 
 This drive has its own PID feedback built in. You may need to decide
 which PID loopback system you want to use, EMC2 or servo drive. I would
 go with a dumb motor amp myself. Or, others here have a way to deal
 with smart drivers. Or, I may be, all together, off base.
 
 Kirk
 http://www.wallacecompany.com/machine_shop/

Oops, I just realized you are driving brushless motors, so maybe you
need to remove the EMC2 feedback PID, drive the driver from EMC2 in open
loop like a stepper or DC Gecko drive. The PID tuning will be done on
the brushless drive using the vendors tuning software. (?)

Kirk
http://www.wallacecompany.com/machine_shop/



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Re: [Emc-users] Success driving Panasonic Minas S (MUMS) brushless motors

2008-11-30 Thread tomp
Jon,

Jon Elson wrote:
 Please excuse a short commercial plug

 Dave Engvall gave me a Panasonic brushless motor at the CNC Workshop to 
 see if I could figure out how to run it.
 It took me a LONG time to get around to figure it out, but I have 
 finally got it!  It has a serial output that contains the commutation 
 signals, so I have to add a little decoder for that signal.  Otherwise, 
 i have gotten it to work with my Universal PWM Controller and brushless 
 PWM Servo amp.
 It works quite smoothly, better than a number of other brushless motors 
 I've tried.

 The motor I have is a Panasonic MUMS042A1A, but I would assume all the 
 motors in that Minas S series would work as well.

 Jon Elson

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great,
i hope it works for the whole MINAS series
i just went thru some hell because a supplied panasonic minas series A4 
MHMD motor
and mating MCDD driver couldnt be found in USA
it was true, the MHMD motor is only for the asian A4C series
and is called the MSMD in usa ( the 'A4' series )

now isnt that intuitive? ;)

anyway,
you more than likely have the basis to use Yaskawa and SureServo ( 
automation direct 'koyo ) also
in one off pricing, sure servo is a good deal
in any quantity ( say 6 of same motor and driver) then the others win
so for the emc crowd, often automation direct will be desirable
unless theres some group buy like we did on the mesa 5i20's

anyway best of luck

tomp


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Re: [Emc-users] Tune up- HAL Oscilloscope./NEW picture

2008-11-30 Thread amtb
 On Sun, 2008-11-30 at 19:52 -0800, Kirk Wallace wrote:
 On Sun, 2008-11-30 at 20:20 -0700, [EMAIL PROTECTED] wrote:
  Hi
  I reduced Default_valacity =1.
  Max_velacity =2.0
  Default_acceleration = 2.0
  Max_acceleration =3.0
 
  The picture is:
  www.conceptmachinery.com/Sh12.jpg
 
 
 
  I reduced most of them by 2-3 times and graph looks good. I will post
 it
  in 20 minutes.
  I am interesting why my drive can not output more voltage?
  Not power enough? It is SD-94  8 amp constant from servo dynamic
   http://www.servodynamics.com/sd94p_servodrive.html
  thanks
  Aram

 This drive has its own PID feedback built in. You may need to decide
 which PID loopback system you want to use, EMC2 or servo drive. I would
 go with a dumb motor amp myself. Or, others here have a way to deal
 with smart drivers. Or, I may be, all together, off base.
 
 Kirk
 http://www.wallacecompany.com/machine_shop/

 Oops, I just realized you are driving brushless motors, so maybe you
 need to remove the EMC2 feedback PID, drive the driver from EMC2 in open
 loop like a stepper or DC Gecko drive. The PID tuning will be done on
 the brushless drive using the vendors tuning software. (?)
why do i need vender software?
EMC2 will close loop.
SD94 come with package that includes stuff that i do not need.
It is good but has special sofware etc that i do not need.



 
 Kirk
 http://www.wallacecompany.com/machine_shop/



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Re: [Emc-users] Tune up- HAL Oscilloscope./NEW picture

2008-11-30 Thread tomp
Kirk

Kirk Wallace wrote:
 On Sun, 2008-11-30 at 20:20 -0700, [EMAIL PROTECTED] wrote:
   
 Hi
 I reduced Default_valacity =1.
 Max_velacity =2.0
 Default_acceleration = 2.0
 Max_acceleration =3.0

 The picture is:
 www.conceptmachinery.com/Sh12.jpg



 I reduced most of them by 2-3 times and graph looks good. I will post it
 in 20 minutes.
 I am interesting why my drive can not output more voltage?
 Not power enough? It is SD-94  8 amp constant from servo dynamic
  http://www.servodynamics.com/sd94p_servodrive.html
 thanks
 Aram
 

 This drive has its own PID feedback built in. You may need to decide
 which PID loopback system you want to use, EMC2 or servo drive. I would
 go with a dumb motor amp myself. Or, others here have a way to deal
 with smart drivers. Or, I may be, all together, off base.
 
 Kirk
 http://www.wallacecompany.com/machine_shop/



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you're right
often a cnc control loop will fight a driver control loop
because there's 2 loops controlling one process
and one must be dummied up so the other can be boss
and usually the cnc control cannot be dummied
so the driver P gain gets 'weakened' ( i and d may get nulled so the 
driver is basically P )

anyway
you mention a 'dumb' driver
anything you know of for AC drives?
i've done this with lots of copley's
but those were dc brushed amps
thanks
tomp


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Re: [Emc-users] Tune up- HAL Oscilloscope./NEW picture

2008-11-30 Thread Dave Engvall


On Nov 30, 2008, at 8:27 PM, tomp wrote:

 Kirk

 Kirk Wallace wrote:
 On Sun, 2008-11-30 at 20:20 -0700, [EMAIL PROTECTED] wrote:

 Hi
 I reduced Default_valacity =1.
 Max_velacity =2.0
 Default_acceleration = 2.0
 Max_acceleration =3.0

 The picture is:
 www.conceptmachinery.com/Sh12.jpg



 I reduced most of them by 2-3 times and graph looks good. I will  
 post it
 in 20 minutes.
 I am interesting why my drive can not output more voltage?
 Not power enough? It is SD-94  8 amp constant from servo dynamic
  http://www.servodynamics.com/sd94p_servodrive.html
 thanks
 Aram


 This drive has its own PID feedback built in. You may need to decide
 which PID loopback system you want to use, EMC2 or servo drive. I  
 would
 go with a dumb motor amp myself. Or, others here have a way to deal
 with smart drivers. Or, I may be, all together, off base.
 
 Kirk
 http://www.wallacecompany.com/machine_shop/



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 challenge
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 you're right
 often a cnc control loop will fight a driver control loop
 because there's 2 loops controlling one process
 and one must be dummied up so the other can be boss
 and usually the cnc control cannot be dummied
 so the driver P gain gets 'weakened' ( i and d may get nulled so the
 driver is basically P )

 anyway
 you mention a 'dumb' driver
 anything you know of for AC drives?
 i've done this with lots of copley's
 but those were dc brushed amps
 thanks
 tomp

 Hi Tom,

Yes, I think that is exactly the idea. Use only P ( on the drive) and  
lower P to the point where the drive needs between 9  10 volts to go  
max velocity. Set other parameters to zero and then start tuning the  
P and FF1 in emc, then go on from there.

If that doesn't work then have a conversation with Servo Dynamics;  
I've always found them to be very helpful.

Dave
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Re: [Emc-users] Tune up- HAL Oscilloscope./NEW picture

2008-11-30 Thread tomp
aram

[EMAIL PROTECTED] wrote:
 On Sun, 2008-11-30 at 19:52 -0800, Kirk Wallace wrote:
 
 On Sun, 2008-11-30 at 20:20 -0700, [EMAIL PROTECTED] wrote:
   
 Hi
 I reduced Default_valacity =1.
 Max_velacity =2.0
 Default_acceleration = 2.0
 Max_acceleration =3.0

 The picture is:
 www.conceptmachinery.com/Sh12.jpg



 I reduced most of them by 2-3 times and graph looks good. I will post
 
 it
   
 in 20 minutes.
 I am interesting why my drive can not output more voltage?
 Not power enough? It is SD-94  8 amp constant from servo dynamic
  http://www.servodynamics.com/sd94p_servodrive.html
 thanks
 Aram
 
 This drive has its own PID feedback built in. You may need to decide
 which PID loopback system you want to use, EMC2 or servo drive. I would
 go with a dumb motor amp myself. Or, others here have a way to deal
 with smart drivers. Or, I may be, all together, off base.
 
 Kirk
 http://www.wallacecompany.com/machine_shop/
   
 Oops, I just realized you are driving brushless motors, so maybe you
 need to remove the EMC2 feedback PID, drive the driver from EMC2 in open
 loop like a stepper or DC Gecko drive. The PID tuning will be done on
 the brushless drive using the vendors tuning software. (?)
 
 why do i need vender software?
 EMC2 will close loop.
 SD94 come with package that includes stuff that i do not need.
 It is good but has special sofware etc that i do not need.



   
 
 Kirk
 http://www.wallacecompany.com/machine_shop/



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you are right
emc will close your loop

kirk suggests that the driver tuning may be complicated by emc control
he is correct
the emc loop contains the driver loop

but dont worry, it is a small issue

begin by using the manfacturer's tuning instructions to move nice 
without emc

then use emc to move , and adjust the parameters for your best result
( this is exactly the course you have followed )

there is a small issue of performance
dont let small things stop the big thing :)

your system will be stable enough to adjust better at a later time
it will not be all wrong
it will be good

perfect is very difficult :)
begin with good!

best of luck
tomp

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Re: [Emc-users] Tune up- HAL Oscilloscope.

2008-11-30 Thread Jon Elson
[EMAIL PROTECTED] wrote:
 Hi
 I reduced all:
 Default_valacity =1.
 Max_velacity =2.0
 Default_acceleration = 2.0
 Max_acceleration =3.0

 I reduced most of them by 2-3 times and graph looks good. I will post it
 in 20 minutes.
 I am interesting why my drive can not output more voltage?
 power not enough? It is SD-94  8 amp constant from servo dynamic
  http://www.servodynamics.com/sd94p_servodrive.html
   
It may be a setting in the .ini file, limiting EMC to an output of 1.0 
output units, which may or may not scale to 100% output to your drive.
Default velocity is 1.0 user units/second.. That could be 60 mm/min or 
60 Inch/min, depending on the setting of LINEAR_UNITS in your [TRAJ] 
section.  Also, settings in the Servo Dynamics drive could limit the 
maximum velocity.

Jon

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Re: [Emc-users] Tune up- HAL Oscilloscope./NEW picture

2008-11-30 Thread Jon Elson
tomp wrote:
 you mention a 'dumb' driver
 anything you know of for AC drives?
 i've done this with lots of copley's
 but those were dc brushed amps
   
I have my $150 PWM brushless servo amps, which can be driven by my 
universal PWM controller.  The amp just delivers supply voltage x the 
PWM duty cycle to the motor, unless current reaches the limit value.  
So, it is a REALLY dumb amp, no torque control loop, no sinusoidal 
drive, no encoder input.  it does need commutation signals.  I've driven 
Giddings  Lewis, Pittman, Servo Dynamics and Panasonic motors with 
excellent results.  I've tried a few others with mixed results, mostly a 
lot of motor vibration, due to the six-step drive.  See 
http://pico-systems.com/acservo.html for more info.

Jon

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Re: [Emc-users] Success driving Panasonic Minas S (MUMS) brushless motors

2008-11-30 Thread Jon Elson
tomp wrote:
 i hope it works for the whole MINAS series
 i just went thru some hell because a supplied panasonic minas series A4 
 MHMD motor
 and mating MCDD driver couldnt be found in USA
 it was true, the MHMD motor is only for the asian A4C series
 and is called the MSMD in usa ( the 'A4' series )

 now isnt that intuitive? ;)

 anyway,
 you more than likely have the basis to use Yaskawa and SureServo ( 
 automation direct 'koyo ) also
   
The Panasonic encodes the 3 commutation signals with a UART, sending 
8-bit serial bytes at 1 Mbit/second.
So, that was quite easy to decipher and design a simple gizmo to convert 
back to the standard UVW commutation signals.
These motors have traditional ABZ position encoders.

On the proprietary Yaskawa motors made for their own drives, the encoder 
only has 3 channels, and encodes position AND commutation all in those.  
A and B are normal, but the C channel flips the phase relationship 
between it and the other two to give commutation and index pulse 
encoding.  I got the general idea, but I can't say I understand how it 
works.

Jon

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Re: [Emc-users] Tune up- HAL Oscilloscope./NEW picture

2008-11-30 Thread Kirk Wallace
On Sun, 2008-11-30 at 22:27 -0600, tomp wrote:
... snip
 you mention a 'dumb' driver
 anything you know of for AC drives?
 i've done this with lots of copley's
 but those were dc brushed amps
 thanks
 tomp

I am out of my league here, but I had Jon's new brushless amp in mind.
--
Kirk
http://www.wallacecompany.com/machine_shop/



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