Re: [Emc-users] 5i20-error

2009-01-10 Thread Tom
Arnold Riter CNC arnoldriter...@... writes:

...
 Thanks to everybody
 The problem was noise from the VFD!!!
 Arnold


Hey Arnold,
How did you determine it was noise from the VFD?
Were you getting earlier symptoms? What were they?
Tom





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Re: [Emc-users] absolute analog output signal 0 - 10 V

2009-01-10 Thread John Thornton
Tom, an even better explanation is in the 2.3 docs here:

http://www.linuxcnc.org/docs/devel/html/hal_basic_hal.html#r1_1_4

John

On 10 Jan 2009 at 6:20, Tom wrote:

 Stephen  John,
 
 I should have mentioned that it was me who was going to get the
 wording right all along ;-)
 
 John, thanks for your attention to helping me (or us) understand the
 new net
 command. I only recently started using it, and it works just as
 outlined here:
 http://www.linuxcnc.org/docview/html//hal_basic_hal.html#r1_1_4
 
 Of course you are right about leaving verbose comments in the body
 of the hal
 and ini files. I can do better here...
 
 Thanks a bunch for your help guys. 
 
 Tom
 
 
 
 
 
 
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Re: [Emc-users] Dell Dimension 2400

2009-01-10 Thread Mark Wendt (Contractor)
At 01:45 PM 1/9/2009, you wrote:
William; is there anything you can do to make the email agent program (it
doesn't identify itself in the headers that I get here) you are using be a
bit more friendly to text type email agents?  The above is very difficult to
read and follow the threading of, when all the paragraph and line ending
formatting has been stripped, and no quoting mechanism is used.

Thanks.

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  soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Too much is just enough.
 -- Mark Twain, on whiskey

Gene,

 He's probably using the Hotmail web portal as his 
client.  Yahoo does the same thing, and it really messes up the formatting.

Mark 



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Re: [Emc-users] Software question

2009-01-10 Thread Mark Wendt (Contractor)
At 03:27 PM 1/9/2009, you wrote:
On Fri, Jan 09, 2009 at 08:06:18PM +, paul_c wrote:
 
  So what do *you* consider to be the alternatives capable of providing
  similar functionality ?

This thread is more appropriate for emc-developers.  This list is
crazy enough lately!  Please put any responses there.

Seems like every time Paul comes on the list, he turns on combat 
mode.  Haven't figgerer if it's stepper or servo driven yet though.

Mark 



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Re: [Emc-users] latency test results help with interpretation

2009-01-10 Thread Peter blodow
Hi Eric,
I had the same devastating experience with an 1 GHz board. After some 
bothersome searching for the cause of extremely large latency values (above 
7) I decided to get an old ASUS P3B-F board with a Pentium III, 350 MHz 
processor from the attic. With the same setup, same hard diks etc. I have 
now 9000 at maximum of all values and threads, averaging at ca. 7000. Then 
I pushed it up to 500 MHz without change in results.
I think Intel was compromizing when trying to boost GHz performance on the 
cost of real time behaviour which the average user doesn't notice while 
playing games.

I don't see any problem with using an elderly computer as long as real time 
performance is good.
Best regards from frozen Germany
Peter Blodow

At 01:35 10.01.2009, you wrote:
Hi All

I have the following latency test results for a PIII 1Ghz coppermine
based board I have.

They are as follows


servo thread 1ms max interval 1009707 ns
servo thread 1ms max jitter 13202 ns
base thread 25us max interval 43063 ns
base thread 25us max jitter 20339 ns

Can anybody tell me what is needed here. I have looked through the
table of machines that work but I have no idea what just works and
what is really good. Obviously zero jitter and intervals of exact
length would be perfect but what is needed to get good or very good
results ?

Regards

Eric



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[Emc-users] Telnet Interface questions

2009-01-10 Thread AKSYS Tech Pty Ltd
Hi,
I have been working on a Ethernet based pendant/operator console for EMC
for a little while now (whenever I get a spare moment) , and have run
into a little problem.  I am using the EMCRSH, Telnet interface to EMC.

My pendant was going to be quite a simple affair, but as things go, it
has grown larger that first anticipated.  I now have up to 84 inputs,
being pushbuttons, rotary switches and encoders, and LED indicators for
all of these inputs.  I also have a 8 digital photo frame as a monitor.
These are all controlled by a microprocessor, which is also handling the
Ethernet connection to my mini-itx EMC computer. 
The problem I am having is when I get an error from EMC, I can't get the
error message back to my pendant.  I have tried the Get
Operator_display,  Get Operator_text and Get error commands, but none of
these are returning an error to me.  I am testing this by issuing a
simple G01 command from MDI mode, this should invoke an error in regard
to having no federate.  I get an error displayed on my EMC computer, but
all my status reporting to my micro are returning OK's.  Is there some
other command I should be using???
 
Regards
Andrew
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Re: [Emc-users] 5i20-error

2009-01-10 Thread Arnold Riter CNC
Tom escribió:
 Arnold Riter CNC arnoldriter...@... writes:

 ...
   
 Thanks to everybody
 The problem was noise from the VFD!!!
 Arnold
 


 Hey Arnold,
 How did you determine it was noise from the VFD?
 Were you getting earlier symptoms? What were they?
 Tom





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Hello Tom,
Doing the test I forget to ground the new motor and there was some kind 
of problem, that when I measured the tension between the PC ground and 
the machinery ground I detected 5v to 35v.
I have no oscilloscope so I can't be sure it was noise but it is very 
provable. When I grounded all things ok, the problem disappeared.
I'm working in tuning the VFD and adapting my .hal file using your 
examples, hope to have it running today

Arnold

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Re: [Emc-users] Telnet Interface questions

2009-01-10 Thread Leslie Newell
Hi Andrew,

The problem is that the messages are deleted once they have been read. 
In most cases the GUI will get the messages because it is polling them 
quite frequently. By the time emcrsh gets there they have been swallowed 
by the gui.

Unfortunately to change this would require a major redesign of emc's 
messaging system.

Les

AKSYS Tech Pty Ltd wrote:
 Hi,
 I have been working on a Ethernet based pendant/operator console for EMC
 for a little while now (whenever I get a spare moment) , and have run
 into a little problem.  I am using the EMCRSH, Telnet interface to EMC.

 My pendant was going to be quite a simple affair, but as things go, it
 has grown larger that first anticipated.  I now have up to 84 inputs,
 being pushbuttons, rotary switches and encoders, and LED indicators for
 all of these inputs.  I also have a 8 digital photo frame as a monitor.
 These are all controlled by a microprocessor, which is also handling the
 Ethernet connection to my mini-itx EMC computer. 
 The problem I am having is when I get an error from EMC, I can't get the
 error message back to my pendant.  I have tried the Get
 Operator_display,  Get Operator_text and Get error commands, but none of
 these are returning an error to me.  I am testing this by issuing a
 simple G01 command from MDI mode, this should invoke an error in regard
 to having no federate.  I get an error displayed on my EMC computer, but
 all my status reporting to my micro are returning OK's.  Is there some
 other command I should be using???
  
 Regards
 Andrew
   


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Re: [Emc-users] Telnet Interface questions

2009-01-10 Thread paul_c
On Saturday 10 January 2009, Leslie Newell wrote:
 The problem is that the messages are deleted once they have been read.
 In most cases the GUI will get the messages because it is polling them
 quite frequently. By the time emcrsh gets there they have been swallowed
 by the gui.

 Unfortunately to change this would require a major redesign of emc's
 messaging system.

Remove the 'queue' type from the emcError buffer line in your *.nml config. 
You can also locate the updateError() function in shcom.cc, and change 
emcErrorBuffer-read() to emcErrorBuffer-peek(), then recompile. You will 
then be able to read most recent error message passed from lower levels.






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Re: [Emc-users] Telnet Interface questions

2009-01-10 Thread Alex Joni
 Remove the 'queue' type from the emcError buffer line in your *.nml 
 config.

Removing the 'queue' type might lead to problems, as more than one error 
messages won't get stored.
Any subsequent error messages will overwrite existing ones in the channel.
Currently task and iocontrol are 2 examples of error message sources, and if 
errors happen from both, one of the two could get lost. (at least that's my 
interpretetion of it from the RCS handbook...)

 You can also locate the updateError() function in shcom.cc, and change
 emcErrorBuffer-read() to emcErrorBuffer-peek(), then recompile. You will
 then be able to read most recent error message passed from lower levels.

peek() and a faster update rate should definately make a difference.

Regards,
Alex



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Re: [Emc-users] Dell Dimension 2400

2009-01-10 Thread William Baden

Mark,

Yes, I am using the hotmail portal, sorry if this causes too much trouble.  

I have looked into setting up Evolution with hotmail, but there is some issue 
about having to pay for this service through hotmail.  

May end up switching to Gmail.  It looks like it is a free service.

Thanks,
Will Baden

 Date: Sat, 10 Jan 2009 06:39:49 -0500
 To: emc-users@lists.sourceforge.net
 From: mark.we...@nrl.navy.mil
 Subject: Re: [Emc-users] Dell Dimension 2400
 
 At 01:45 PM 1/9/2009, you wrote:
 William; is there anything you can do to make the email agent program (it
 doesn't identify itself in the headers that I get here) you are using be a
 bit more friendly to text type email agents?  The above is very difficult to
 read and follow the threading of, when all the paragraph and line ending
 formatting has been stripped, and no quoting mechanism is used.
 
 Thanks.
 
 --
 Cheers, Gene
 There are four boxes to be used in defense of liberty:
   soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Too much is just enough.
  -- Mark Twain, on whiskey
 
 Gene,
 
  He's probably using the Hotmail web portal as his 
 client.  Yahoo does the same thing, and it really messes up the formatting.
 
 Mark 
 
 
 
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Re: [Emc-users] Telnet Interface questions

2009-01-10 Thread paul_c
On Saturday 10 January 2009, Alex Joni wrote:
  Remove the 'queue' type from the emcError buffer line in your *.nml
  config.

 Removing the 'queue' type might lead to problems, as more than one error
 messages won't get stored.
 Any subsequent error messages will overwrite existing ones in the channel.
 Currently task and iocontrol are 2 examples of error message sources, and
 if errors happen from both, one of the two could get lost. (at least that's
 my interpretetion of it from the RCS handbook...)

Yes, which is why I said:
 You will then be able to read most recent error message passed from lower
  levels.



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Re: [Emc-users] Telnet Interface questions

2009-01-10 Thread Greg Michalski
I don't have any suggestions - the code guys are better in that regard -
butI do have a question - is your pendant project a commercial venture or an
open source that you'll publish somewhere?  I'm interested in what you're
doing.  Making my own intelligent pendant would be appealing (ok, pretty
damn cool too - especially if I involve my dad for some help implementing
touch panel tech from a previous job as opposed to buttons).  At the very
least let us know how your project turns out when it gets to where it's
going.

Greg
www.distinctperspectives.com
 

-Original Message-
From: AKSYS Tech Pty Ltd [mailto:a...@austarnet.com.au] 
Sent: Saturday, January 10, 2009 7:30 AM
To: emc-users@lists.sourceforge.net
Subject: [Emc-users] Telnet Interface questions

Hi,
I have been working on a Ethernet based pendant/operator console for EMC
for a little while now (whenever I get a spare moment) , and have run
into a little problem.  I am using the EMCRSH, Telnet interface to EMC.

My pendant was going to be quite a simple affair, but as things go, it
has grown larger that first anticipated.  I now have up to 84 inputs,
being pushbuttons, rotary switches and encoders, and LED indicators for
all of these inputs.  I also have a 8 digital photo frame as a monitor.
These are all controlled by a microprocessor, which is also handling the
Ethernet connection to my mini-itx EMC computer. 
The problem I am having is when I get an error from EMC, I can't get the
error message back to my pendant.  I have tried the Get
Operator_display,  Get Operator_text and Get error commands, but none of
these are returning an error to me.  I am testing this by issuing a
simple G01 command from MDI mode, this should invoke an error in regard
to having no federate.  I get an error displayed on my EMC computer, but
all my status reporting to my micro are returning OK's.  Is there some
other command I should be using???
 
Regards
Andrew

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Re: [Emc-users] absolute analog output signal 0 - 10 V

2009-01-10 Thread Donnie Timmons
John, thanks for your attention to helping me (or us) understand the new net
command. I only recently started using it, and it works just as outlined here:
http://www.linuxcnc.org/docview/html//hal_basic_hal.html#r1_1_4


I have to second Tom's comment. As a newbie to EMC you look at other files and 
they use linksp all thou the file but the manual never gives a explanation of 
linksp. If you search thru the manual it uses linksp several times in 
examples. So it kind of like stepping into a mud puddle the more you move 
around the muddier the puddle gets.  The link above is for the new commands the 
fact there are new commands and still working old commands that are not explain 
added to the mud. If you look in section 5.4.3 of the hal manual it list 
command that can be use in hal but does not list net. 

I think adding a section to the link above that shows old but still useable 
commands would be helpful. Then add the whole thing to the hal manual would 
great.

Donnie
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Re: [Emc-users] 5i20/7i43 Pico's PWM Amps

2009-01-10 Thread Roger
Jon Elson el...@... writes:

 Well, of course, you could also use the Pico Systems Universal PWM 
 Controller.  When you deal with the extra support stuff needed for the 
 Mesa board, I don't think there is any price advantage with them.
 
 I have some config file sets on my web page at
 http://pico-systems.com/codes/univpwm/
 This is a 4-axis mill setup.
 
 You can't actually run this without hardware, the driver will not detect 
 the board and will terminate.
 
Jon,
If you start with a blank slate your Universal PWM is a good cost effective
solution that simplifies hardware and software setup and provides for Opto22
relays. In my case though I already have a Mesa card (won at Cardinal raffle),
50 pin breakout panels and I installed solid state relays for spindle, coolant
and brake when I converted the machine to Mach3/Gecko's. The machine also has a
safe, hardware based E-stop circuit.  

In theory all I need to do to upgrade to your AMP's is to figure out how to wire
your PWM AMP's and existing encoders to the Mesa, configure the PWM Hostmot2
parameters and pass the machine's drive enable signal from the mill's E-Stop
circuit back to EMC.

Roger




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Re: [Emc-users] Dell Dimension 2400

2009-01-10 Thread Gene Heskett
On Saturday 10 January 2009, Mark Wendt (Contractor) wrote:
At 01:45 PM 1/9/2009, you wrote:
William; is there anything you can do to make the email agent program (it
doesn't identify itself in the headers that I get here) you are using be a
bit more friendly to text type email agents?  The above is very difficult
 to read and follow the threading of, when all the paragraph and line
 ending formatting has been stripped, and no quoting mechanism is used.

Thanks.

--
Cheers, Gene
There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Too much is just enough.
 -- Mark Twain, on whiskey

Gene,

 He's probably using the Hotmail web portal as his
client.  Yahoo does the same thing, and it really messes up the formatting.

Mark

Gak!  Whatever it is, its ugly to try and read. :)

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Snow Day -- stay home.

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Re: [Emc-users] Dell Dimension 2400

2009-01-10 Thread William Baden

:)

 Will Baden



 Date: Sat, 10 Jan 2009 10:49:31 -0500
 From: gene.hesk...@gmail.com
 To: emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Dell Dimension 2400
 
 On Saturday 10 January 2009, Mark Wendt (Contractor) wrote:
 At 01:45 PM 1/9/2009, you wrote:
 William; is there anything you can do to make the email agent program (it
 doesn't identify itself in the headers that I get here) you are using be a
 bit more friendly to text type email agents?  The above is very difficult
  to read and follow the threading of, when all the paragraph and line
  ending formatting has been stripped, and no quoting mechanism is used.
 
 Thanks.
 
 --
 Cheers, Gene
 There are four boxes to be used in defense of liberty:
   soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Too much is just enough.
  -- Mark Twain, on whiskey
 
 Gene,
 
  He's probably using the Hotmail web portal as his
 client.  Yahoo does the same thing, and it really messes up the formatting.
 
 Mark
 
 Gak!  Whatever it is, its ugly to try and read. :)
 
 -- 
 Cheers, Gene
 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Snow Day -- stay home.
 
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Re: [Emc-users] Dell Dimension 2400

2009-01-10 Thread Gene Heskett
On Saturday 10 January 2009, William Baden wrote:
Mark,

Yes, I am using the hotmail portal, sorry if this causes too much trouble.

I have looked into setting up Evolution with hotmail, but there is some
 issue about having to pay for this service through hotmail.

May end up switching to Gmail.  It looks like it is a free service.

It is William, and while its web interface I don't care for, it works.  But I 
don't use the web stuff at all.  I use kmail on linux here, and I feed kmail 
with fetchmail running in the pop mode, then hands it off to procmail which 
pipes it through spamassassin which kills some of the more obnoxious spam, 
then puts it in /var/mail/$user, and my kmail running as root, grabs it from 
there.  All the lists actually exist here on this box, until they get expired 
due to old age.  Some I don't expire, so the whole email corpus here is about 
10GB.


Thanks,
Will Baden

 Date: Sat, 10 Jan 2009 06:39:49 -0500
 To: emc-users@lists.sourceforge.net
 From: mark.we...@nrl.navy.mil
 Subject: Re: [Emc-users] Dell Dimension 2400

 At 01:45 PM 1/9/2009, you wrote:
 William; is there anything you can do to make the email agent program (it
 doesn't identify itself in the headers that I get here) you are using be
  a bit more friendly to text type email agents?  The above is very
  difficult to read and follow the threading of, when all the paragraph
  and line ending formatting has been stripped, and no quoting mechanism
  is used.
 
 Thanks.
 
 --
 Cheers, Gene
 There are four boxes to be used in defense of liberty:
   soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 Too much is just enough.
  -- Mark Twain, on whiskey

 Gene,

  He's probably using the Hotmail web portal as his
 client.  Yahoo does the same thing, and it really messes up the
 formatting.

 Mark



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You seek to shield those you love and you like the role of the provider.


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Re: [Emc-users] absolute analog output signal 0 - 10 V

2009-01-10 Thread John Thornton
I'm not sure if they are deprecated or not... I don't think they are perhaps 
just obsolete. I was 
just as lost with linksp and other commands when I first started. In the trunk 
(2.3) there is 
only 4 linksp's left to fix. Now that you reminded me :). and yes I need to add 
the description 
for them in the basic hal section somewhere because you will find them in most 
older 
configurations and some if not most of the sample configurations. 

Thanks for the feedback
John

On 10 Jan 2009 at 10:46, Greg Michalski wrote:

 Instead of a dedicated section for old commands - maybe the
 inclusion of the
 deprecated command(s) and formatting of it(them) where appropriate
 in the
 sections of the new 'preferred' commands/operations?  Or would it be
 easier
 from the standpoint of actually editing and maintaining the manual
 to make a
 dedicated section like Donnie suggests?
 
 Greg
 www.distinctperspectives.com
  
 
 -Original Message-
 From: Donnie Timmons [mailto:dtimm...@etex.net] 
 Sent: Saturday, January 10, 2009 9:41 AM
 To: emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] absolute analog output signal 0 - 10 V
 
 John, thanks for your attention to helping me (or us) understand
 the new
 net
 command. I only recently started using it, and it works just as
 outlined
 here:
 http://www.linuxcnc.org/docview/html//hal_basic_hal.html#r1_1_4
 
 
 I have to second Tom's comment. As a newbie to EMC you look at other
 files
 and they use linksp all thou the file but the manual never gives
 a
 explanation of linksp. If you search thru the manual it uses
 linksp
 several times in examples. So it kind of like stepping into a mud
 puddle the
 more you move around the muddier the puddle gets.  The link above is
 for the
 new commands the fact there are new commands and still working old
 commands
 that are not explain added to the mud. If you look in section 5.4.3
 of the
 hal manual it list command that can be use in hal but does not list
 net. 
 
 I think adding a section to the link above that shows old but still
 useable
 commands would be helpful. Then add the whole thing to the hal
 manual would
 great.
 
 Donnie
 
 
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Re: [Emc-users] absolute analog output signal 0 - 10 V

2009-01-10 Thread John Thornton
and quick as quick can be both Alex and myself added this almost at the same 
time :)

http://www.linuxcnc.org/docs/devel/html/hal_basic_hal.html#r1_1_6

John

On 10 Jan 2009 at 10:47, John Thornton wrote:

 I'm not sure if they are deprecated or not... I don't think they are
 perhaps just obsolete. I was 
 just as lost with linksp and other commands when I first started. In
 the trunk (2.3) there is 
 only 4 linksp's left to fix. Now that you reminded me :). and yes I
 need to add the description 
 for them in the basic hal section somewhere because you will find
 them in most older 
 configurations and some if not most of the sample configurations. 
 
 Thanks for the feedback
 John
 
 On 10 Jan 2009 at 10:46, Greg Michalski wrote:
 
  Instead of a dedicated section for old commands - maybe the
  inclusion of the
  deprecated command(s) and formatting of it(them) where
 appropriate
  in the
  sections of the new 'preferred' commands/operations?  Or would it
 be
  easier
  from the standpoint of actually editing and maintaining the
 manual
  to make a
  dedicated section like Donnie suggests?
  
  Greg
  www.distinctperspectives.com
   
  
  -Original Message-
  From: Donnie Timmons [mailto:dtimm...@etex.net] 
  Sent: Saturday, January 10, 2009 9:41 AM
  To: emc-users@lists.sourceforge.net
  Subject: Re: [Emc-users] absolute analog output signal 0 - 10 V
  
  John, thanks for your attention to helping me (or us)
 understand
  the new
  net
  command. I only recently started using it, and it works just
 as
  outlined
  here:
  http://www.linuxcnc.org/docview/html//hal_basic_hal.html#r1_1_4
  
  
  I have to second Tom's comment. As a newbie to EMC you look at
 other
  files
  and they use linksp all thou the file but the manual never
 gives
  a
  explanation of linksp. If you search thru the manual it uses
  linksp
  several times in examples. So it kind of like stepping into a
 mud
  puddle the
  more you move around the muddier the puddle gets.  The link above
 is
  for the
  new commands the fact there are new commands and still working
 old
  commands
  that are not explain added to the mud. If you look in section
 5.4.3
  of the
  hal manual it list command that can be use in hal but does not
 list
  net. 
  
  I think adding a section to the link above that shows old but
 still
  useable
  commands would be helpful. Then add the whole thing to the hal
  manual would
  great.
  
  Donnie
 
 
  
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Re: [Emc-users] 5i20/7i43 Pico's PWM Amps

2009-01-10 Thread Jon Elson
Roger wrote:

 Jon,
 If you start with a blank slate your Universal PWM is a good cost effective
 solution that simplifies hardware and software setup and provides for Opto22
 relays. In my case though I already have a Mesa card (won at Cardinal raffle),
 50 pin breakout panels and I installed solid state relays for spindle, coolant
 and brake when I converted the machine to Mach3/Gecko's. The machine also has 
 a
 safe, hardware based E-stop circuit.  

 In theory all I need to do to upgrade to your AMP's is to figure out how to 
 wire
 your PWM AMP's and existing encoders to the Mesa, configure the PWM Hostmot2
 parameters and pass the machine's drive enable signal from the mill's E-Stop
 circuit back to EMC.
   
OK, this shouldn't be a big deal.  The servo amps have optocouplers that 
can be put in series in the E-stop chain, so that any amp that faults 
will cause an e-stop.  The amps run off a +12 V logic supply that needs 
to have its minus terminal common to the motor power supply.  You need 
to supply +12 V to the enable terminal to enable the amps, such as with 
an out-of-estop SSR.  The PWM and direction inputs are opto-isolated and 
can be run from a 5 V logic output.  No current in the PWM otpo = no 
current to the motor.  The amps are designed for a 50 KHz PWM signal, 
but could run at lower frequency of needed.  That's all there is to it.

Oh, yeah, there's one more detail.  The DC (brush) version of these amps 
needs one short pulse in each direction after enabling, to reset the 
shutdown logic in the FET driver chips.  The AC (brushless) amp does 
this internally.   There is a bootstrap HAL pin in my driver to do 
this, I'm not sure if the Mesa driver has a similar function.


Jon

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Re: [Emc-users] 5i20-error

2009-01-10 Thread Tom



 Hello Tom,
 Doing the test I forget to ground the new motor and there was some kind 
 of problem, that when I measured the tension between the PC ground and 
 the machinery ground I detected 5v to 35v.
 ...
 Arnold


Arnold,

Thanks, that is understandable.
I have an 80,000rpm Excellon pcb drill spindle that I am setting up to use in a
small jewelry engraver. I didn't ground the spindle housing to the vfd for a
test run, and I got quite a shock when I put one hand on the spindle and the
underside of my arm on the vfd. Yeow! And this was while it was coasting after
shutting it down. It felt like 100+ volts.

Tom 





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[Emc-users] FW: Telnet Interface questions

2009-01-10 Thread AKSYS Tech Pty Ltd
Hi Guys,
 
Thanks for the replies, I will give the changes a try and see where I
get to - I will probably have to bug you more as I get deeper into the
bowels of the beast.
 
Greg,
 I probably will release everything open source, as EMC is a great piece
of software and I would like to contribute where I can.  The micro I am
using is the parallax Propeller chip, which is about as secure as a
soggy paper bag, so if someone really wanted my code they could get it
anyhow.  At the moment it is far from complete, it will be a couple of
months before I would be happy to release this.  Also as a side note, I
have a Windows GUI done in C# for EMC, once again using the telnet
interface.  I will release this also as open source, unfortunately this
will have to be in a cut down version, as I wrote this for a commercial
application for a customer, it is quite cool, and I am quite proud of
it, in that It has adapters (software) and you can choose the motion
controller you are using, at the moment this supports the dreaded ncPod,
Mach3 through the its COM object and now EMC. It is totally remotable,
in that you could have a screen with the estop button on it in the US,
and I could have the cycle start button here in Australia and the
machine could be in Timbuktu. (Not sure why you would do this, but you
could if your little heart desired).  The EMC side of this needs to be
finished off, as it is suffering from the same error message reporting
problems.
 
Thanks again for your suggestions guys
Regards
Andrew
-Original Message-
From: AKSYS Tech Pty Ltd [mailto:a...@austarnet.com.au] 
Sent: Saturday, January 10, 2009 10:30 PM
To: 'emc-users@lists.sourceforge.net'
Subject: Telnet Interface questions
 
Hi,
I have been working on a Ethernet based pendant/operator console for EMC
for a little while now (whenever I get a spare moment) , and have run
into a little problem.  I am using the EMCRSH, Telnet interface to EMC.

My pendant was going to be quite a simple affair, but as things go, it
has grown larger that first anticipated.  I now have up to 84 inputs,
being pushbuttons, rotary switches and encoders, and LED indicators for
all of these inputs.  I also have a 8 digital photo frame as a monitor.
These are all controlled by a microprocessor, which is also handling the
Ethernet connection to my mini-itx EMC computer. 
The problem I am having is when I get an error from EMC, I can't get the
error message back to my pendant.  I have tried the Get
Operator_display,  Get Operator_text and Get error commands, but none of
these are returning an error to me.  I am testing this by issuing a
simple G01 command from MDI mode, this should invoke an error in regard
to having no federate.  I get an error displayed on my EMC computer, but
all my status reporting to my micro are returning OK's.  Is there some
other command I should be using???
 
Regards
Andrew
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Re: [Emc-users] New cutter compensation algorithm in TRUNK

2009-01-10 Thread paul_c
On Thursday 08 January 2009, Chris Radek wrote:
 Today I merged my cutter compensation work.  The new algorithm
 handles concave corners and is not picky about entry moves.

You need to include cstdlib  cstring headers in interp_queue.cc and then it 
will at least compile with gcc-4.3.

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Re: [Emc-users] 5i20-error

2009-01-10 Thread Jon Elson
Tom wrote:
   
   
   
 Hello Tom,
 Doing the test I forget to ground the new motor and there was some kind 
 of problem, that when I measured the tension between the PC ground and 
 the machinery ground I detected 5v to 35v.
 ...
 Arnold
 


 Arnold,

 Thanks, that is understandable.
 I have an 80,000rpm Excellon pcb drill spindle that I am setting up to use in 
 a
 small jewelry engraver. I didn't ground the spindle housing to the vfd for a
 test run, and I got quite a shock when I put one hand on the spindle and the
 underside of my arm on the vfd. Yeow! And this was while it was coasting after
 shutting it down. It felt like 100+ volts.
   
Oh oh!  First, you'd better check for a short to ground from one of the 
line wires.  If not, then you need to figure out where the voltage was 
coming from.  I'd generally expect an Excellon motor to de-excite the 
rotor very quickly when switched to open-circuit.  I guess when the VFD 
is still decelerating the motor, it keeps the rotor magnetized, though.  
You should also know the VFD is not isolated from the mains, and runs on 
340 V DC, so you should always treat anything connected to the VFD with 
great respect, even when it is stopped.

The Excellon drive may have had one motor pole grounded, and that may be 
tied to frame ground.  Certainly not a great scheme, but they all seem 
to use 3-wire cables.  I know my motor is completely floating, but that 
doesn't necessarily apply to any other unit.

Jon

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[Emc-users] FW: Telnet Interface questions

2009-01-10 Thread AKSYS Tech Pty Ltd
 
Hi Guys,
 
Just a quick update.  I did as paul_c suggested and removed the queue
type from the *.nml file. This seems to have fixed my issue, and I now
seem to have error reporting coming back into my micro.  I can see where
Alex is coming from and understand the possible problems of doing this.
I will try the changes to shcom.cc and let you know how that goes - I am
a complete Linux noob so I am a little worried about doing a recompile,
but I will give it a try and see how I go.
Thanks again for your help.
 
Regards
Andrew
 
-Original Message-
From: AKSYS Tech Pty Ltd [mailto:a...@austarnet.com.au] 
Sent: Saturday, January 10, 2009 10:30 PM
To: 'emc-users@lists.sourceforge.net'
Subject: Telnet Interface questions
 
Hi,
I have been working on a Ethernet based pendant/operator console for EMC
for a little while now (whenever I get a spare moment) , and have run
into a little problem.  I am using the EMCRSH, Telnet interface to EMC.

My pendant was going to be quite a simple affair, but as things go, it
has grown larger that first anticipated.  I now have up to 84 inputs,
being pushbuttons, rotary switches and encoders, and LED indicators for
all of these inputs.  I also have a 8 digital photo frame as a monitor.
These are all controlled by a microprocessor, which is also handling the
Ethernet connection to my mini-itx EMC computer. 
The problem I am having is when I get an error from EMC, I can't get the
error message back to my pendant.  I have tried the Get
Operator_display,  Get Operator_text and Get error commands, but none of
these are returning an error to me.  I am testing this by issuing a
simple G01 command from MDI mode, this should invoke an error in regard
to having no federate.  I get an error displayed on my EMC computer, but
all my status reporting to my micro are returning OK's.  Is there some
other command I should be using???
 
Regards
Andrew
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Re: [Emc-users] New cutter compensation algorithm in TRUNK

2009-01-10 Thread Chris Radek
On Sat, Jan 10, 2009 at 11:58:05PM +, paul_c wrote:
 
 You need to include cstdlib  cstring headers in interp_queue.cc and then it 
 will at least compile with gcc-4.3.

Thanks for helping test, paul.  I'm not surprised if I missed
something.  Please send a patch that makes it build without warnings
for you, and if it doesn't break my build with 4.0 I'll apply it.  You
can send it to emc-developers or to me personally.

Chris

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[Emc-users] request to EricJ and his new latency test results

2009-01-10 Thread Kent A. Reed
Dear EricJ:

I see you have just added two excellent latency test results to the 
Wiki, one for the Jetway J7F2WE1G5D (a VIA C7 CPU) and one for the Intel 
D945GCLF2 (an Atom CPU), with both showing less than 1ns jitter in 
the fast thread.

Thanks very much for posting these data but could you please be a bit 
more explicit...

It is my understanding that the Jetway motherboard has no onboard 
parallel port. What add-on parallel port card did you use in the test 
you report?

Similarly, the Intel motherboard does have an onboard parallel port. Did 
you use it or did you use an add-on card (and if so, which one) in the 
test you report?

Thanks in advance.

Regards,
Kent







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[Emc-users] latency tests?

2009-01-10 Thread Gene Heskett
I guess the end question is, is this machine going to be able to run a stepper 
driven lathe?

From the latency test window, servo thread was 218376, and base thread was 
88463, this after firing up FF and hitting a couple of sites, m oving FF 
around, and running glxgears.

Machine is an old HP with a 1Ghz athlon and miss-matched memory.  Off board 
ati 9200SE video with radeon driver. Kubuntu-8.04 on top of the LTS distrib, 
running the emc/rtai kernel.

Those figures don't look too promising to me.

Thanks all.

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
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is concerned.
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Re: [Emc-users] Telnet Interface Questions

2009-01-10 Thread Kent A. Reed
Andrew wrote:

 Hi Guys,
  
 ...It is totally remotable,
 in that you could have a screen with the estop button on it in the US,
 and I could have the cycle start button here in Australia and the
 machine could be in Timbuktu. (Not sure why you would do this, but you
 could if your little heart desired).  The EMC side of this needs to be
 finished off, as it is suffering from the same error message reporting
 problems.
   
I tip my hat to you for the nice work you've been doing, Andrew. Sweet.

This last bit of your message, however, brings home how important it is 
that we all practice safe connections (ala safe sex). It's chilling 
to think of a hacker turning on a real machine. It seems to me one can 
never be too paranoid with any machinery that (1) can cause physical 
damage or personal injury, (2) allows for the possibility of remote 
control and (3) connects to the Internet so any scumbag can try his hand 
at it.

I'm not suggesting you personally don't know the drill, Andrew, but a 
number of messages on this list suggest that some of our users are 
Unix/Linux neophytes. Please, people, please be sure your systems are 
locked down. There are plenty of books and websites providing chapter 
and verse about good system security practices. 
Read...understand...implement...maintain.

I know I sound like a dotty maiden aunt about this, but from almost the 
moment my former place of employment went online we saw frequent 
break-in attempts by people who were obviously trying just because they 
could---there certainly wasn't any pot of gold lying in wait behind the 
firewall.

If you think our EMC2 work is too arcane for black-hat hackers to bother 
with, just remember we're posted all over the net (this list, the Wiki, 
SourceForge, YouTube, CNCZone, etc.) so there are plenty of interesting 
hints of potential targets for those who are so inclined.

One of my grandmother's favorite aphorisms was An ounce of prevention 
is worth a pound of cure.

Regards,
Kent


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Re: [Emc-users] latency tests?

2009-01-10 Thread Peter blodow
Hi you all,
Gene inspired me to try EMC on my holy desktop writing computer (will never 
get in touch with the dirty workshop!). It is a AMC Athlon XP 2600. I can't 
do anything to bring the latency test higher than 4288 and 5020 for servo 
and base, resp.
I have tried 4 of my computers so far and it seems to me: maybe, could high 
latency times be a property of intel processors?
regards
Peter Blodow

At 06:29 11.01.2009, you wrote:
I guess the end question is, is this machine going to be able to run a 
stepper
driven lathe?

 From the latency test window, servo thread was 218376, and base thread was
88463, this after firing up FF and hitting a couple of sites, m oving FF
around, and running glxgears.

Machine is an old HP with a 1Ghz athlon and miss-matched memory.  Off board
ati 9200SE video with radeon driver. Kubuntu-8.04 on top of the LTS distrib,
running the emc/rtai kernel.

Those figures don't look too promising to me.

Thanks all.

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  soap, ballot, jury, and ammo. Please use in that order.
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is concerned.
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Re: [Emc-users] request to EricJ and his new latency test results

2009-01-10 Thread Eric H. Johnson
Kent,

You are correct about the Jetway board, it does not have a build in parallel
port. However on the systems I used that board, I was also using the Mesa
5i20 controller with the hostmot2 drivers. So no parallel port was required.
The pins to run out a parallel port are provided on the board however.

See Page 7:
http://resources.mini-box.com/online/MBD-J-J7F2WE1G5D/MBD-J-J7F2WE1G5D-manua
l.pdf

A parallel port connector would have to be separately acquired however, as
it is not provided with the kit.

With the Intel board I am using the Mesa 7i43 which uses the parallel port
for communications, not direct stepper control. All of the systems I have
done either used servos or micro-steppers and thus required add on boards of
some sort.

Regards,
Eric


I see you have just added two excellent latency test results to the Wiki,
one for the Jetway J7F2WE1G5D (a VIA C7 CPU) and one for the Intel
D945GCLF2 (an Atom CPU), with both showing less than 1ns jitter in the
fast thread.

Thanks very much for posting these data but could you please be a bit more
explicit...

It is my understanding that the Jetway motherboard has no onboard parallel
port. What add-on parallel port card did you use in the test you report?

Similarly, the Intel motherboard does have an onboard parallel port. Did you
use it or did you use an add-on card (and if so, which one) in the test you
report?

Thanks in advance.


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