Re: [Emc-users] G-code question

2010-09-12 Thread Belli Button
You can specify a feedrate for  each segment of the arc, this way you can 
control the acceleration. The smaller the segments, the better accuracy you 
have.

Greg


- Original Message - 
From: Spiderdab 77...@tiscali.it
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Saturday, September 11, 2010 5:16 PM
Subject: Re: [Emc-users] G-code question


 Il 11/09/2010 14:21, Andy Pugh ha scritto:
 On 11 September 2010 09:38, Spiderdab77...@tiscali.it  wrote:

 I was thinking something similar, and today i'm going to try.
 in fact, working with 3dsmax, when i increase the density of points, the
 resulting speed decrease.

 You will need to turn on the Naive CAM detector. (And CAM doesn't get
 a lot more naive than this).
 http://linuxcnc.org/docs/html/gcode_main.html#sub:G61,-G61.1,-G64:

 Plain G64 should do the trick, I doubt you care that much about
 path-following accuracy.

 i've read the doc, but didn't got how it would do the trick. immagine
 that my path is only a series of arcs (like the simple flying of a
 volleyball, between four people.) when i draw the arcs, the density of
 the points is equal in all the length. i've also tried to add points
 manually at the end and beginning of every arc, wishing lines were
 enough short to make the movement slow down a little, but nothing. with
 a speed of 20mt/min it doesn't slow down.

 now what i understood in reading about G64 is that it can slow the speed
 only if the movement goes out of the accuracy, but how can i make that
 it goes out of accuracy only by the end and beginning of arcs? (if i'm
 totally wrong tell me. ..also if i'm just a little wrong..)

 ehm.. the meaning of the word naive, is something like ingenuous? or
 approximative? can't understand the usefulness of naive CAM detector.
 (sorry)

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Re: [Emc-users] USB to PARALLEL cable.

2010-09-12 Thread Slavko Kocjancic
  Na 11.9.2010 17:00, Spiderdab je pisal:
 Il 11/09/2010 15:08, Andy Pugh ha scritto:
 On 11 September 2010 13:44, Ries van Twiske...@rvt.dds.nl   wrote:

 It doesn't work,

 a USB can't be driven realtime.

 Also, I think that they only generally work for printing, (so pins may
 not be individually addressable, and not all pins may be supported)


 Ok, thanks for answering.
 now i'm using my old laptop with a P4 on, but it needs a lot of power
 from battery.
 i need to put this pc in a place with no power, that's the rule..

 now i'm powering the notebook plus the stepper driving card with four
 motors Nema23 with two little inverters (150W) connected to a car
 battery (100Ah).
 do you like the sistem? :)


NO.

In that case (mobile setup) I will prefer system without inverters.
So If you currently have 100Ah/12V the same energy you get from 50Ah/24V.

So just wire as many bateryes in series to get proper voltage for you 
stepper driver.  At least you have choice for 12V, 24V, 36V, 48V ...
And you can get regulators from that voltage to laptop voltage. I have 
HP NX9005 laptop runing EMC2 and that need 2A @ 18V (battery dead-removed).

So machine can work best on battery only but the question is what and 
how to power router. If machine is not big then the router is near all 
time power eater. Just be careful when calculating power needed to keep 
you router work.
And remember near all power inverter has bad eficiency! If in label say 
that inverter is 92% efficient that this is true only in JUST RIGHT 
comsumption. Just for example. I had 1kW inverter with claim 92% 
efficient. Ind wher I measure that I just discover that efficiency 
changes from (surprise) 92% to just 40%  if I change resistive load from 
100W to 1000W. The peak power (92%) I catch at 850W load. And remember 
in idle time near all inverters took aprox 0.5A.

Slavko.

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Re: [Emc-users] Y axis cannot calm down after movement (velocity loop in amplifier)

2010-09-12 Thread Alex Joni
snip
 If you had the old EMC setup where you could hit F2
 and stop the positioning loop without disabling the drives, you could 
 tell whether
 it is the EMC2 positioning loop or the servo amp's velocity loop that is 
 oscillating.

You can still do that by unhooking amp-enable, and only afterwards hit F2.

Regards,
Alex


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Re: [Emc-users] Z axis scaling error in 2.4.3

2010-09-12 Thread Andy Pugh
On 12 September 2010 03:07, Gene Heskett gene.hesk...@gmail.com wrote:

 I've run into a puzzle in the z axis calibration.  The exact same scale
 factor I used for several years, is now moving the z too far.

Is this with the original INI file, or are you starting again with stepconf?

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Re: [Emc-users] G-code question

2010-09-12 Thread BRIAN GLACKIN
Greg said in 2 lines what I was trying to say in 20

On Sun, Sep 12, 2010 at 4:39 AM, Belli Button be...@iafrica.com wrote:

 You can specify a feedrate for  each segment of the arc, this way you can
 control the acceleration. The smaller the segments, the better accuracy you
 have.


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[Emc-users] AXIS to close open Tool Change popup

2010-09-12 Thread Alex Tenenbaum
I posting this question to the distribution list because I did
not received any answer or comment in the forum (on web page).

Could it be made that when Stopping program in AXIS it will automatically
close Tool Change popup window?
In such situation Tool Change popup is going to back and main AXIS window
is in the front. Now Axis will not response to any commands until you close
the popup. This can be tricky if you do not know that popup is still open in
the background.
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Re: [Emc-users] G-code question

2010-09-12 Thread Ian W. Wright
  A couple of days ago I was cutting some ovals. I had the 
feed rate set to 100mm/min but the actual machine speed 
never exceeded 30mm/min because of the short segments. The 
oval shapes were drawn in Autocad and converted to g-code 
using CamBam. Admittedly, I only have a stepper machine but 
I still don't see how the speed can be accurately controlled 
in the way you suggest...

Ian

On 12/09/2010 14:33, BRIAN GLACKIN wrote:
 Greg said in 2 lines what I was trying to say in 20

 On Sun, Sep 12, 2010 at 4:39 AM, Belli Buttonbe...@iafrica.com  wrote:

 You can specify a feedrate for  each segment of the arc, this way you can
 control the acceleration. The smaller the segments, the better accuracy you
 have.


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Re: [Emc-users] Free Form Motion - G-code question

2010-09-12 Thread Kirk Wallace
On Sun, 2010-09-12 at 09:33 -0400, BRIAN GLACKIN wrote:
 Greg said in 2 lines what I was trying to say in 20
 
 On Sun, Sep 12, 2010 at 4:39 AM, Belli Button be...@iafrica.com wrote:
 
  You can specify a feedrate for  each segment of the arc, this way you can
  control the acceleration. The smaller the segments, the better accuracy you
  have.

I think more than two lines might be better. You need to have the right
kind of short segments, because on some types, the motion will stop at
the end points of of each segment. On the endpoint smoothing types, the
computing load may limit feed rates. On the other hand, for machining
sharp corners, you want the non-smoothing type of segments.

I'm wondering, for this application, if it might be better to build the
axis machine, then by hand, push the ball through the desired path and
rates while having the computer learn the positions. Then the computer
would replay the path to have the axis machine reproduce the recorded
motion. This might make it easy to reprogram new choreography on the
fly. I don't know how well EMC2 would fit into this.
-- 
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http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] G-code question

2010-09-12 Thread Andy Pugh
On 12 September 2010 16:52, Ian W. Wright watchma...@talktalk.net wrote:

  A couple of days ago I was cutting some ovals. I had the
 feed rate set to 100mm/min but the actual machine speed
 never exceeded 30mm/min because of the short segments.

Could you air-cut the same profile with G64 active and see if it is
any different?

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Re: [Emc-users] Free Form Motion - G-code question

2010-09-12 Thread Andy Pugh
On 12 September 2010 18:09, Kirk Wallace kwall...@wallacecompany.com wrote:

 I'm wondering, for this application, if it might be better to build the
 axis machine, then by hand, push the ball through the desired path

Pushing strings onto pulleys is notoriously difficult though :-)

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Re: [Emc-users] G-code question

2010-09-12 Thread Ian W. Wright
  G64 was active to give smoothing between the segments - 
set in the g-code header script.

Ian

On 12/09/2010 19:42, Andy Pugh wrote:
 On 12 September 2010 16:52, Ian W. Wrightwatchma...@talktalk.net  wrote:
   A couple of days ago I was cutting some ovals. I had the
 feed rate set to 100mm/min but the actual machine speed
 never exceeded 30mm/min because of the short segments.
 Could you air-cut the same profile with G64 active and see if it is
 any different?




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Re: [Emc-users] Y axis cannot calm down after movement (velocity loop in amplifier)

2010-09-12 Thread Klemen Ozebek
Dear all,

i have the same problem on the Digitax ST drive, but my axis would try to
drop under gravity. What are the possible solutions.

Best regards.

Klemen

On Sat, Sep 11, 2010 at 9:17 PM, Andy Pugh a...@andypugh.fsnet.co.ukwrote:

 On 11 September 2010 20:02, Igor Chudov ichu...@gmail.com wrote:

  after a movement, the Y axis cannot calm down, the Y axis servo just
  keeps buzzing and vibrating somewhat.

 You could try a bit of dead-zone

 Is it an axis that will try to drop under gravity?

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Re: [Emc-users] G-code question

2010-09-12 Thread BRIAN GLACKIN
What I originally suggested that by creating the gcode in a spreadsheet one
could easily recreate a path with different segment lengths.  While one
could take the limit as n - 0, my intention was to show that knowing the
function, one could set up two or more files of the same path with different
segment lengths and see what provided the best results.

Remember he wants to throw a ball not trying to push a router full depth
through a block of material.
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Re: [Emc-users] G-code question

2010-09-12 Thread Steve Blackmore
On Sun, 12 Sep 2010 10:39:17 +0200, you wrote:

You can specify a feedrate for  each segment of the arc, this way you can 
control the acceleration. The smaller the segments, the better accuracy you 
have.

Any machine takes time to accelerate up to the optimum programmed feed,
the smaller the segment, the less chance the machine has to do what you
asked it to. Longer segments are kinder on the machine, and on the tool
and produce a much better finish. On short segments you may never reach
your ideal speed. 

As for accuracy, my CAM program does a very good job on arc
approximation, it's programmable for arc tolerance and can produce
smooth running code with a finish better than I can accurately measure
if it were done with exact stop and short segment code.

Steve Blackmore
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[Emc-users] tool change number stuff

2010-09-12 Thread Stuart Stevenson
Gentlemen,
  I would like to see the iocontrol write the swapped out spindle tool into
the tool-prep-number when a tool change is complete. At that time, on this
machine, it is prepped and ready for a tool change.
  iocontrol leaves it at zero until I command a T number - I can do m6 - m6
- m6 -m6 ad infinitum - this would swap the tool numbers and keep them
straight.
  I will look at the code to see if I can modify it to do what I want.
  My component is now doing a complete tool change. It will not yet do a
second tool change. Investigation of why it will not do a second tool change
led to this latest 'feature' request.
possibly RANDOM_TOOLCHANGER = 2' ? :)
thanks
Stuart

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Re: [Emc-users] tool change number stuff

2010-09-12 Thread Chris Radek
On Sun, Sep 12, 2010 at 08:24:48PM -0500, Stuart Stevenson wrote:

   I would like to see the iocontrol write the swapped out spindle tool into
 the tool-prep-number when a tool change is complete. At that time, on this
 machine, it is prepped and ready for a tool change.
   iocontrol leaves it at zero until I command a T number - I can do m6 - m6
 - m6 -m6 ad infinitum - this would swap the tool numbers and keep them
 straight.


Currently if you have a random tool changer and you switch between two
tools:

T1 M6
...
T2 M6
...
T1 M6

this is a case that your carousel's ladder (or whatever logic) should
handle: when a prepare comes and the requested pocket is already the
current one, you should assert tool-prepared right away, and EMC will
continue on with the M6 part.  This happens all the time - constantly
if running a program that uses just two tools.

I think you are saying that on a random machine, with your proposed
change, the gcode for this program would be written

T1 M6
...
M6
...
M6

which in today's EMC will give you the error that says you can't do a
tool change without a T word (prep) first.

If I understand you right and this is what you are asking for (please
confirm) then I think the idea is a bad one for several reasons.  The
person writing gcode should not have to know what kind of carousel is
on the machine and program accordingly.  If you start anywhere in the
middle of the first program I typed above, you will always get the
right tool no matter the carousel position.  If you start in the
middle of the second program (after modifying EMC in the way I think
you are proposing) you are very likely to get a wrong tool and crash.

I cannot see any reason to do this (surely not to save four bytes in
the gcode program?) and I can see many reasons not to do it.

Chris

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Re: [Emc-users] tool change number stuff

2010-09-12 Thread Stuart Stevenson
I agree an NC program should not call for a tool change without a tool
number commanded.
Many, many times I have used two tools in manual/mdi and m6 is the only mdi
that was needed to swap the tools. This machine had a tool number display
and tool prepped display. This would swap when an M6 was completed.
In fact I would like to see the prep number change when the tool chain
matrix is indexed with the manual button. As soon as the chain has
positioned the tool the prep number should be written. It would take another
input to alert EMC which tool number is now presented.
  I agree a program should require a tool number but I also believe the tool
numbers should be maintained during manual operation.
  My logic counts the tools and keeps track of which pocket is in the tool
change position. I think I should be able to manually (using the button on
the side of the machine) move the tool chain to a desired tool, issue an M6
and have the tool numbers maintained in a correct fashion in EMC. My
original request/comment may not have been as accurate as I wished.
  Hold the thought - after pondering this I realize the most accurate way to
maintain the tools in the proper pockets is by ONLY loading the tools into a
random machine's tool changer is by calling the desired tool to be loaded
into the spindle and loading the physical tool in the spindle after the tool
change is completed. I think I will remove the button from the side of the
machine. This will make the machine simpler and safer. Not only is it tool
number dangerous to place tools in the pockets of a random tool machine but
the remove/replace operation involves prying the tool out of the pocket with
a special tool and forcing the tool back into the pot by hand (a recipe for
cuts - I can personally vouch for that).
thanks
Stuart

On Sun, Sep 12, 2010 at 9:38 PM, Chris Radek ch...@timeguy.com wrote:

 On Sun, Sep 12, 2010 at 08:24:48PM -0500, Stuart Stevenson wrote:

I would like to see the iocontrol write the swapped out spindle tool
 into
  the tool-prep-number when a tool change is complete. At that time, on
 this
  machine, it is prepped and ready for a tool change.
iocontrol leaves it at zero until I command a T number - I can do m6 -
 m6
  - m6 -m6 ad infinitum - this would swap the tool numbers and keep them
  straight.


 Currently if you have a random tool changer and you switch between two
 tools:

 T1 M6
 ...
 T2 M6
 ...
 T1 M6

 this is a case that your carousel's ladder (or whatever logic) should
 handle: when a prepare comes and the requested pocket is already the
 current one, you should assert tool-prepared right away, and EMC will
 continue on with the M6 part.  This happens all the time - constantly
 if running a program that uses just two tools.

 I think you are saying that on a random machine, with your proposed
 change, the gcode for this program would be written

 T1 M6
 ...
 M6
 ...
 M6

 which in today's EMC will give you the error that says you can't do a
 tool change without a T word (prep) first.

 If I understand you right and this is what you are asking for (please
 confirm) then I think the idea is a bad one for several reasons.  The
 person writing gcode should not have to know what kind of carousel is
 on the machine and program accordingly.  If you start anywhere in the
 middle of the first program I typed above, you will always get the
 right tool no matter the carousel position.  If you start in the
 middle of the second program (after modifying EMC in the way I think
 you are proposing) you are very likely to get a wrong tool and crash.

 I cannot see any reason to do this (surely not to save four bytes in
 the gcode program?) and I can see many reasons not to do it.

 Chris


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Re: [Emc-users] tool change number stuff

2010-09-12 Thread Chris Radek
On Sun, Sep 12, 2010 at 10:44:02PM -0500, Stuart Stevenson wrote:

 In fact I would like to see the prep number change when the tool chain
 matrix is indexed with the manual button. As soon as the chain has
 positioned the tool the prep number should be written. It would take another
 input to alert EMC which tool number is now presented.

I'm sure with you here.  I'd like to have a button that turns the
carousel (on mine, I'd want one button for each direction) and then
I'd like to be able to load the selected tool.  So often I'm doing
something manually and I need a drill chuck or whatever.  I look at
the carousel and there's a perfect one!  

So I have to figure out what pocket it's in (the pockets were
numbered, but all the tags are broken off except 14 - 15 - 16).  So I
find 16 and figure out which direction the pocket numbers increase
(for the millionth time) and count up to the drill chuck to find it's
in pocket 7.

Then I switch to touchy's status screen and find where it reports
P7: T12

Then I go to MDI and enter M6 T12 and push cycle start.

It's pretty tedious.  I suppose if I'd fix the tags it would be
somewhat better...

   Hold the thought - after pondering this I realize the most accurate way to
 maintain the tools in the proper pockets is by ONLY loading the tools into a
 random machine's tool changer is by calling the desired tool to be loaded
 into the spindle and loading the physical tool in the spindle after the tool
 change is completed. 

Yes yes yes.

Not only is that the easiest way, it's way too easy to screw up
otherwise.  If you have the tool in your hand that you want to be T1,
do a M6 T1, if there's a tool there pull it out of the spindle - put
in the new one, measure it, done.

I have NEVER put a tool directly in the carousel on mine.  EMC has
NEVER gotten confused about where the tools are.  The less I mess with
the tool table manually, the better.  I use G10 in MDI mode to set the
diameter if needed.  I use the Set Tool function in touchy to set the
length.

If you would place a tool directly in the carousel, you'd need to
manually edit the tool table.  Not only is this a good way to screw
up, but also you need a keyboard.  My mill does not have one.

 I think I will remove the button from the side of the
 machine. This will make the machine simpler and safer. Not only is it tool
 number dangerous to place tools in the pockets of a random tool machine but
 the remove/replace operation involves prying the tool out of the pocket with
 a special tool and forcing the tool back into the pot by hand (a recipe for
 cuts - I can personally vouch for that).

Yes BUT it'd be nice to be able to pick a carousel tool by eye and
load it without having to determine the tool number.

I can't think of a good way to allow that with EMC's architecture.
I will think on it some more.

Chris


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Re: [Emc-users] tool change number stuff

2010-09-12 Thread Igor Chudov
I am wondering, the tool table has a field for a tool description.
Would it be possible to add that tool description to the
manualtoolchange dialog, So that it says Insert tool 3, 1/2 carbide
end mill?

i

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