Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Erik Christiansen
On Wed, Oct 13, 2010 at 11:18:10AM -0400, Colin Kingsbury wrote:
 In performance terms, the Arduino is definitely not the leader of the pack,
 but I've been in IT long enough to know the value of a large installed base.
 For one thing, a lot of people already have the boards laying around, which
 knocks $30 off the cost right there, and for anyone who wants to hack
 theirs, there's a ton of tutorials and resources out there to help them. And
 if nothing else, I am trying to keep the cost of this as far under $100 as I
 can.

The avr processor family is more than adequate for human interfacing,
a single axis controller, or a tool changer, as I expect you're finding.
The 20 MHz parts are even overkill for some of these tasks.

I don't see any Xmega macros in the latest Eagle Atmel component
library. (I'll have to check up on device availability, and make one,
one evening.) With up to three hardware quadrature decoders, and fancy
PWM hardware, it is tempting to put a cpu and at least one H-bridge on a
board, if only to gain familiarity with the newer sub-family.

There seems to be widespread [AVR|Arduino] familiarity amongst EMC2
users, so there may be scope for cooperative development of useful
modules. (Ah, but are we all using the GNU toolchain? ;-)

Erik

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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Andy Pugh
On 14 October 2010 09:59, Erik Christiansen dva...@internode.on.net wrote:

 There seems to be widespread [AVR|Arduino] familiarity amongst EMC2
 users, so there may be scope for cooperative development of useful
 modules. (Ah, but are we all using the GNU toolchain? ;-)

Not me, I use the standard Arduino tools on my Mac.

I have managed to persuade an Arduino to drive a Resolver-feedback
300V 3-phase BLDC servo (with no hall sensors) though.
http://www.youtube.com/watch?v=oyeJfNg3NfQ

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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Sven Wesley
2010/10/14 Andy Pugh a...@andypugh.fsnet.co.uk

 Not me, I use the standard Arduino tools on my Mac.

 I have managed to persuade an Arduino to drive a Resolver-feedback
 300V 3-phase BLDC servo (with no hall sensors) though.
 http://www.youtube.com/watch?v=oyeJfNg3NfQ



Pretty awesome I would say! Nice work you guys have done.
I have a bunch of Arduino's at home, they are clever little pieces and I'm
still amazed by the things people tend to put together with these cards.

Not very CNC'ish, but I'm doing a controller for a VP37 Bosch diesel pump,
Arduino of course. :)
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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread yann jautard
Le jeudi 14 octobre 2010 à 14:26 +0200, Sven Wesley a écrit :

 
 Not very CNC'ish, but I'm doing a controller for a VP37 Bosch diesel pump,
 Arduino of course. :)
 -

hey, this souds VERY interresting to me. I planned long time ago to
do my own VP pump controller, but never had time to...


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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Andy Pugh
On 14 October 2010 13:26, Sven Wesley svenne.d...@gmail.com wrote:

 Not very CNC'ish, but I'm doing a controller for a VP37 Bosch diesel pump,
 Arduino of course. :)

I think I would be looking at an EEC IV for that.

http://kvitek.com/ford/

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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread yann jautard


Le jeudi 14 octobre 2010 à 13:46 +0100, Andy Pugh a écrit :
 On 14 October 2010 13:26, Sven Wesley svenne.d...@gmail.com wrote:
 
  Not very CNC'ish, but I'm doing a controller for a VP37 Bosch diesel pump,
  Arduino of course. :)
 
 I think I would be looking at an EEC IV for that.
 
 http://kvitek.com/ford/

looks like EEC is the MCU for gasoline engine control, not diesel. 
some basical routines may be similar, but the injection control is
totally different. (at least for old VP pumps )



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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Sven Wesley
2010/10/14 yann jautard brico...@free.fr



 Le jeudi 14 octobre 2010 à 13:46 +0100, Andy Pugh a écrit :
  On 14 October 2010 13:26, Sven Wesley svenne.d...@gmail.com wrote:
 
   Not very CNC'ish, but I'm doing a controller for a VP37 Bosch diesel
 pump,
   Arduino of course. :)
 
  I think I would be looking at an EEC IV for that.
 
  http://kvitek.com/ford/

 looks like EEC is the MCU for gasoline engine control, not diesel.
 some basical routines may be similar, but the injection control is
 totally different. (at least for old VP pumps )



Off topic, but yes, the routines for manipulating a diesel system is way
more simple than a gasoline EFI. For gas cars I've been using Megasquirt
which is open and really rich in functionality. My project only aims for the
Bosch pump. On the other hand a lot of diesel engines uses them.
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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Andy Pugh
On 14 October 2010 14:07, yann jautard brico...@free.fr wrote:

 I think I would be looking at an EEC IV for that.

 http://kvitek.com/ford/

 looks like EEC is the MCU for gasoline engine control, not diesel.
 some basical routines may be similar, but the injection control is
 totally different. (at least for old VP pumps )

I was meaning that it could be used as a general purpose rugged
computing device. It has a lot of short-circuit proof outputs, PWM
generators, CAN interfaces etc etc already built in. It is readily
programmable in C.

We have used them as data-loggers in modern (2011 model year) diesel
cars with some success, there is even a company that uses them for
this on a commercial basis. ( http://avtk.com/ )

Plus, I keep seeing them in the scrap bin at work.

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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Andy Pugh
On 14 October 2010 14:26, Sven Wesley svenne.d...@gmail.com wrote:

 Off topic, but yes, the routines for manipulating a diesel system is way
 more simple than a gasoline EFI.

That rather depends in the diesel...
A common-rail, multi-injection, variable-geometry turbo, variable EGR
(with cooler bypass), Cat and DPF-equipped diesel is a lot more
complicated than a gasoline engine.

I agree that if all you have is electronically variable cut-off on a
mechanical pump then it is simpler, though.

(I program diesel ECUs for Ford)

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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Dave
On 10/14/2010 9:37 AM, Andy Pugh wrote:
 On 14 October 2010 14:07, yann jautardbrico...@free.fr  wrote:


 I think I would be looking at an EEC IV for that.

 http://kvitek.com/ford/

 looks like EEC is the MCU for gasoline engine control, not diesel.
 some basical routines may be similar, but the injection control is
 totally different. (at least for old VP pumps )
  
 I was meaning that it could be used as a general purpose rugged
 computing device. It has a lot of short-circuit proof outputs, PWM
 generators, CAN interfaces etc etc already built in. It is readily
 programmable in C.

 We have used them as data-loggers in modern (2011 model year) diesel
 cars with some success, there is even a company that uses them for
 this on a commercial basis. ( http://avtk.com/ )

 Plus, I keep seeing them in the scrap bin at work.




Any idea how expensive their software and devices are?

That company is close to my parents house.

Is there any open source support for the EEC IV ?

Dave

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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Andy Pugh
On 14 October 2010 16:23, Dave e...@dc9.tzo.com wrote:

 Any idea how expensive their software and devices are?

Probably Very and the software only really does logging.

I had a look at the version we have here (before he left Ford and set
up on his own) and it seems like all the IO is memory mapped and
trivial to access (if you have the memory map)

 Is there any open source support for the EEC IV ?

I have the impression that there is, perhaps start with that kvitek page?

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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Dave
On 10/14/2010 11:58 AM, Andy Pugh wrote:
 On 14 October 2010 16:23, Davee...@dc9.tzo.com  wrote:


 Any idea how expensive their software and devices are?
  
 Probably Very and the software only really does logging.

 I had a look at the version we have here (before he left Ford and set
 up on his own) and it seems like all the IO is memory mapped and
 trivial to access (if you have the memory map)


 Is there any open source support for the EEC IV ?
  
 I have the impression that there is, perhaps start with that kvitek page?



I missed the links on that Kvitek page.. thanks for pointing that out.

I wonder how difficult debugging is with that software?

Are all of the EEC IV's pretty much the same?

Those can't be very expensive with all of the junked Ford cars around here.

Any idea if that book on that web page is any good?

Dave

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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Andy Pugh
On 14 October 2010 17:18, Dave e...@dc9.tzo.com wrote:

 I wonder how difficult debugging is with that software?

 Are all of the EEC IV's pretty much the same?

 Those can't be very expensive with all of the junked Ford cars around here.

 Any idea if that book on that web page is any good?

I have no real idea about any of those questions, but eBay has a few.
The ones we were using looked like this:
http://cgi.ebay.co.uk/FORD-SIERRA-1992-K-2-0-GLS-5-DOOR-EEC-IV-MODULE-/200529720188


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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Mike Payson
On Thu, Oct 14, 2010 at 5:12 AM, Andy Pugh a...@andypugh.fsnet.co.ukwrote:

 On 14 October 2010 09:59, Erik Christiansen dva...@internode.on.net
 wrote:

  There seems to be widespread [AVR|Arduino] familiarity amongst EMC2
  users, so there may be scope for cooperative development of useful
  modules. (Ah, but are we all using the GNU toolchain? ;-)

 Not me, I use the standard Arduino tools on my Mac.


FYI, Arduino does use the Gnu tools, it just hides them behind a nice set of
macros that hide some of the complexities of C.
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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread Sven Wesley
2010/10/14 Andy Pugh a...@andypugh.fsnet.co.uk

 On 14 October 2010 14:26, Sven Wesley svenne.d...@gmail.com wrote:

  Off topic, but yes, the routines for manipulating a diesel system is way
  more simple than a gasoline EFI.

 That rather depends in the diesel...
 A common-rail, multi-injection, variable-geometry turbo, variable EGR
 (with cooler bypass), Cat and DPF-equipped diesel is a lot more
 complicated than a gasoline engine.

 I agree that if all you have is electronically variable cut-off on a
 mechanical pump then it is simpler, though.

 (I program diesel ECUs for Ford)

 --
 atp



My project is not aiming to compete with a Common Rail, I want to be able to
_replace_ a mechanical pump with a VP37 or replace the entire electronical
control for a Bosch VP when swapping a TDI into another vehicle. The first
generation TDI controllers from the 90's up to early 200x are really slow
CPU's and an Ardo is way faster. I'm more or less copying the original EFI
but with tuning capability.

Sorry for the off topic - again.

Did I mention a friend made a simple tool changer with an Ardo? :)
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[Emc-users] In what the reason?

2010-10-14 Thread Andrey
 
   Hi everybody.

 I have such situation: PCI card I/O Sansoray +
Servoamplifier AMC + servomotor Magmotor. All it can work well  in a current of 
1-2 weeks, then at any moment  motor is suddenly overheated ( in time 5-10 min) 
and dies.
I replaced 2 motors in a current of month. The servoamplifier and cables are 
serviceable, a supply voltage in norm. 

I will be grateful to all who has any ideas on this situation


   Thanks ,Andrey


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Re: [Emc-users] In what the reason?

2010-10-14 Thread Igor Chudov
Is there any vibration when motor overheats?

Are you using velocity mode?

io

On Thu, Oct 14, 2010 at 1:50 PM, Andrey stormbringe...@mail.ru wrote:

   Hi everybody.

  I have such situation: PCI card I/O Sansoray +
 Servoamplifier AMC + servomotor Magmotor. All it can work well  in a current 
 of 1-2 weeks, then at any moment  motor is suddenly overheated ( in time 5-10 
 min) and dies.
 I replaced 2 motors in a current of month. The servoamplifier and cables are 
 serviceable, a supply voltage in norm.

 I will be grateful to all who has any ideas on this situation


   Thanks ,Andrey


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Re: [Emc-users] In what the reason?

2010-10-14 Thread Gene Heskett
On Thursday, October 14, 2010 04:33:49 pm Andrey did opine:

Hi everybody.
 
  I have such situation: PCI card I/O Sansoray +
 Servoamplifier AMC + servomotor Magmotor. All it can work well  in a
 current of 1-2 weeks, then at any moment  motor is suddenly overheated
 ( in time 5-10 min) and dies. I replaced 2 motors in a current of
 month. The servoamplifier and cables are serviceable, a supply voltage
 in norm.

Were these two motors that failed both on the same servoamp?  And do you 
have more than one axis so that you have a comparison?

 I will be grateful to all who has any ideas on this situation
 
 
Thanks ,Andrey
 
 
 
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Re: [Emc-users] In what the reason?

2010-10-14 Thread Ulf Dambacher
  Hi Andrey
What parts did you do when the motors died ? Did you use the same program?
Or
Was it the same kind of load or the same kind of movement?

Maybe your amp is not propery matched to the motor and on some 
movements/loads emits way to much ampers?

What kind of cooling do you have on the motor?
/ulf

Am 14.10.2010 20:50, schrieb Andrey:

 Hi everybody.

   I have such situation: PCI card I/O Sansoray +
 Servoamplifier AMC + servomotor Magmotor. All it can work well  in a current 
 of 1-2 weeks, then at any moment  motor is suddenly overheated ( in time 5-10 
 min) and dies.
 I replaced 2 motors in a current of month. The servoamplifier and cables are 
 serviceable, a supply voltage in norm.

 I will be grateful to all who has any ideas on this situation


 Thanks ,Andrey

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Re: [Emc-users] Arduino as MPG and DRO for EMC

2010-10-14 Thread William Baden

Being a user of pic microcontrollers, I am a little curious about Arduino.  I 
will have to look into what it is all about.

Always enjoy the projects that people have!

Will Baden

 Date: Thu, 14 Oct 2010 14:26:46 +0200
 From: svenne.d...@gmail.com
 To: emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Arduino as MPG and DRO for EMC
 
 2010/10/14 Andy Pugh a...@andypugh.fsnet.co.uk
 
  Not me, I use the standard Arduino tools on my Mac.
 
  I have managed to persuade an Arduino to drive a Resolver-feedback
  300V 3-phase BLDC servo (with no hall sensors) though.
  http://www.youtube.com/watch?v=oyeJfNg3NfQ
 
 
 
 Pretty awesome I would say! Nice work you guys have done.
 I have a bunch of Arduino's at home, they are clever little pieces and I'm
 still amazed by the things people tend to put together with these cards.
 
 Not very CNC'ish, but I'm doing a controller for a VP37 Bosch diesel pump,
 Arduino of course. :)
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Re: [Emc-users] In what the reason?

2010-10-14 Thread Andrey
Hi! All thanks for answers. I can make some explanatories to this problem.
Milling mashine has 3 axes. The motor on axis Y Fails only.
All of axes have identical servoamplifiers and motors.
The motor on axis Y does not vibrate and does not rustle, all 3 axes have 
identical PID adjustments.
Ulf, the death of the motor occurs on different executed programs. Amp is 
matched to the motor.

  Thanks, Andrey

--
Download new Adobe(R) Flash(R) Builder(TM) 4
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across multiple browsers and platforms. Download your free trials today!
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