Re: [Emc-users] stepper power supply

2011-12-29 Thread kqt4at5v
On Thu, 29 Dec 2011, gene heskett wrote:

 On Thursday, December 29, 2011 09:05:54 AM kqt4a...@gmail.com did opine:

 Just in case y'all run out of something to ponder
 I do not have one of those fancy meters Gene mentioned but I do have a
 Kill-A-Watt

 118.7 volts ac
 3 motors at rest - 1.15 amps
 3 motors running - 1.6 amps
 4 motors at rest - 1.43 amps
 4 motors running - 1.85 amps

 This is killing my electric bill :)

 Richard

 Love it, Richard.  I have been meaning to get me one of those critters
 myself.  Could you elaborate on the size of the motors and the PSU's output
 voltage?

1 - Probotix 40VDC 10Amp Linear Power Supply, no manual

3 - http://www.probotix.com/index.php?view=productpath=14product_id=51
# 280 Oz In. Hybrid
# 1.8 /200 Steps Per Rev.
# 3 Amps Current Per Phase (Uni-polar)
# 8-wire Uni-polar or Bi-polar
# NEMA 23 Frame


1 - Pacific Scientific Powermax II stepper model P21NRXA-LNF-NS-00
http://www.electromate.com/db_support/downloads/Nema23PowermaxII.pdf
200 steps per rev
2.8 amps
8-wire



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Re: [Emc-users] stepper power supply

2011-12-29 Thread kqt4at5v
On Thu, 29 Dec 2011, gene heskett wrote:

 On Thursday, December 29, 2011 10:08:23 AM kqt4a...@gmail.com did opine:

 On Thu, 29 Dec 2011, gene heskett wrote:
 On Thursday, December 29, 2011 09:05:54 AM kqt4a...@gmail.com did
 opine:
 Just in case y'all run out of something to ponder
 I do not have one of those fancy meters Gene mentioned but I do have
 a Kill-A-Watt

 118.7 volts ac
 3 motors at rest - 1.15 amps
 3 motors running - 1.6 amps
 4 motors at rest - 1.43 amps
 4 motors running - 1.85 amps

 This is killing my electric bill :)

 Richard

 Love it, Richard.  I have been meaning to get me one of those critters
 myself.  Could you elaborate on the size of the motors and the PSU's
 output voltage?

 1 - Probotix 40VDC 10Amp Linear Power Supply, no manual

 And linear is not as efficient, but far more tolerant of surges.
 What did they want for it?

$85.95
It was an upgrade when I bought a V90

 I'm currently running on a 28 volt switcher
 good for 12.5 amps if actively cooled.  42 volt rated drivers, so I would
 like to locate a higher voltage (36?)supply.  OTOH, I've only $30 from All
 Electronics in this one, which also has 5 and 12 volt outputs at logic
 circuit currents.  They are live full time but the main output is
 switchable, medical grade stuffs they claim.

 3 - http://www.probotix.com/index.php?view=productpath=14product_id=51
 # 280 Oz In. Hybrid
 # 1.8 /200 Steps Per Rev.
 # 3 Amps Current Per Phase (Uni-polar)
 # 8-wire Uni-polar or Bi-polar
 # NEMA 23 Frame

 262's, 4 wire for XYA, 425 on Z, 8 wire used as 4.

 1 - Pacific Scientific Powermax II stepper model P21NRXA-LNF-NS-00
 http://www.electromate.com/db_support/downloads/Nema23PowermaxII.pdf
 200 steps per rev
 2.8 amps
 8-wire

 I think the 28 volts is making the MM-542's run warmer, so a 36 would be
 better.  Running at 2.4 amps, could raise that 1 notch I think.

 Cheers, Gene
 -- 
 There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 My web page: http://coyoteden.dyndns-free.com:85/gene
 Conquering Russia should be done steppe by steppe.

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Re: [Emc-users] Transformer Question

2011-12-29 Thread gene heskett
On Thursday, December 29, 2011 01:36:19 PM Clint Washburn did opine:

 What type of transformer would someone use to connect to the American
 Split-Phase 240 volt system to get 100-110 volt output?  Would one like
 this work?

 http://www.ebay.com/itm/Nunome-2-5-KVA-Transformer-/110344460317?pt=BI_C
 ircu it_Breakers_Transformershash=item19b10ad81d
 
 
Yes, but I have to ask why?  You already have 127vac with one leg grounded, 
the std voltage here, just by plugging whatever into the nearest duplex 
socket on the wall.

How many amps does this pull? 15 for a normal duplex, twenty for the inline 
slot version that has 10 guage in the wall, beyond that you would need to 
have another branch circuit installed.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
In good speaking, should not the mind of the speaker know the truth of
the matter about which he is to speak?
-- Plato

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Re: [Emc-users] stepper power supply

2011-12-29 Thread gene heskett
On Thursday, December 29, 2011 09:13:26 AM Ed Nisley did opine:

 On Wed, 2011-12-28 at 12:03 -0500, gene heskett wrote:
  There are hall effect based ammeters
 
 A while back, I mooched a Tek Hall-effect current probe from my buddy
 Eks to take some interesting pix:
 
 http://softsolder.com/2011/06/20/stepper-sync-wheel-current-waveform-fir
 st-light/
 http://softsolder.com/2011/06/27/stepper-motor-winding-current-rise-tim
 e/
 
 The winding current stays within a skosh of the setpoint for each
 microstep, which the driver determines by applying the sine  cosine of
 the microstep (electrical) angle to the overall peak current setpoint.
 
 That may also contribute to the mystical 70% derating factor, because in
 full-step mode the driver (well, Allegro drivers, anyway) applies
 1/sqrt(2) = 0.71 of the peak current setpoint to *each* winding. That
 keeps the overall motor power dissipation the same, but the total
 current into both windings is 2*(1/sqrt(2))*peak = 1.4*peak. Perhaps the
 person who first stated that factor, back in the dim past, forgot about
 the current in the *other* winding?
 
 While I was doing that, I managed to stoke a mechanical resonance that
 back-drove the winding current something awful:
 
 http://softsolder.com/2011/09/12/stepper-dynamometer-mechanical-resonanc
 e/
 
 Keeps me off the streets at night... [grin]

Thanks Ed. As usual, to the point on several subjects.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Ask not for whom the telephone bell tolls...
if thou art in the bathtub, it tolls for thee.

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Re: [Emc-users] Transformer Question

2011-12-29 Thread Dave
On 12/29/2011 11:54 AM, Clint Washburn wrote:
 What type of transformer would someone use to connect to the American
 Split-Phase 240 volt system to get 100-110 volt output?  Would one like this
 work?
 http://www.ebay.com/itm/Nunome-2-5-KVA-Transformer-/110344460317?pt=BI_Circu
 it_Breakers_Transformershash=item19b10ad81d




   


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This one looks even better:
http://www.ebay.com/itm/T2-53012-S-Acme-2-KVA-single-phase-480-240-240-120-/120827631848?pt=BI_Circuit_Breakers_Transformershash=item1c21e358e8

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Re: [Emc-users] stepper power supply

2011-12-29 Thread gene heskett
On Thursday, December 29, 2011 10:08:23 AM kqt4a...@gmail.com did opine:

 On Thu, 29 Dec 2011, gene heskett wrote:
  On Thursday, December 29, 2011 09:05:54 AM kqt4a...@gmail.com did 
opine:
  Just in case y'all run out of something to ponder
  I do not have one of those fancy meters Gene mentioned but I do have
  a Kill-A-Watt
  
  118.7 volts ac
  3 motors at rest - 1.15 amps
  3 motors running - 1.6 amps
  4 motors at rest - 1.43 amps
  4 motors running - 1.85 amps
  
  This is killing my electric bill :)
  
  Richard
  
  Love it, Richard.  I have been meaning to get me one of those critters
  myself.  Could you elaborate on the size of the motors and the PSU's
  output voltage?
 
 1 - Probotix 40VDC 10Amp Linear Power Supply, no manual

And linear is not as efficient, but far more tolerant of surges.
What did they want for it?  I'm currently running on a 28 volt switcher 
good for 12.5 amps if actively cooled.  42 volt rated drivers, so I would 
like to locate a higher voltage (36?)supply.  OTOH, I've only $30 from All 
Electronics in this one, which also has 5 and 12 volt outputs at logic 
circuit currents.  They are live full time but the main output is 
switchable, medical grade stuffs they claim.

 3 - http://www.probotix.com/index.php?view=productpath=14product_id=51
 # 280 Oz In. Hybrid
 # 1.8 /200 Steps Per Rev.
 # 3 Amps Current Per Phase (Uni-polar)
 # 8-wire Uni-polar or Bi-polar
 # NEMA 23 Frame

262's, 4 wire for XYA, 425 on Z, 8 wire used as 4. 
 
 1 - Pacific Scientific Powermax II stepper model P21NRXA-LNF-NS-00
 http://www.electromate.com/db_support/downloads/Nema23PowermaxII.pdf
 200 steps per rev
 2.8 amps
 8-wire

I think the 28 volts is making the MM-542's run warmer, so a 36 would be 
better.  Running at 2.4 amps, could raise that 1 notch I think.

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Conquering Russia should be done steppe by steppe.

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Re: [Emc-users] Transformer Question

2011-12-29 Thread Dave
On 12/29/2011 11:54 AM, Clint Washburn wrote:
 What type of transformer would someone use to connect to the American
 Split-Phase 240 volt system to get 100-110 volt output?  Would one like this
 work?
 http://www.ebay.com/itm/Nunome-2-5-KVA-Transformer-/110344460317?pt=BI_Circu
 it_Breakers_Transformershash=item19b10ad81d




   


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That should work.   That is pretty big.   Should be good for about 20 
amps at 110-120 volts..

That is a good price for a new transformer.  Keep in mind that 
transformer is designed to go into a metal cabinet or housing.

It might be cheaper to find an enclosed transformer with at least a Nema 
1 rating so you don't have to supply a box /enclosure for the transformer.

Enclosed -  meaning something like this:
http://www.ebay.com/itm/Transformer-Topaz-2kva-120-280-240-480-/150724107566?pt=BI_Circuit_Breakers_Transformershash=item2317db5d2e

Dave

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[Emc-users] Transformer Question

2011-12-29 Thread Clint Washburn
What type of transformer would someone use to connect to the American
Split-Phase 240 volt system to get 100-110 volt output?  Would one like this
work?
http://www.ebay.com/itm/Nunome-2-5-KVA-Transformer-/110344460317?pt=BI_Circu
it_Breakers_Transformershash=item19b10ad81d  







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Re: [Emc-users] stepper power supply

2011-12-29 Thread gene heskett
On Thursday, December 29, 2011 01:10:20 PM kqt4a...@gmail.com did opine:

 On Thu, 29 Dec 2011, gene heskett wrote:
  On Thursday, December 29, 2011 10:08:23 AM kqt4a...@gmail.com did 
opine:
  On Thu, 29 Dec 2011, gene heskett wrote:
  On Thursday, December 29, 2011 09:05:54 AM kqt4a...@gmail.com did
  
  opine:
  Just in case y'all run out of something to ponder
  I do not have one of those fancy meters Gene mentioned but I do
  have a Kill-A-Watt
  
  118.7 volts ac
  3 motors at rest - 1.15 amps
  3 motors running - 1.6 amps
  4 motors at rest - 1.43 amps
  4 motors running - 1.85 amps
  
  This is killing my electric bill :)
  
  Richard
  
  Love it, Richard.  I have been meaning to get me one of those
  critters myself.  Could you elaborate on the size of the motors and
  the PSU's output voltage?
  
  1 - Probotix 40VDC 10Amp Linear Power Supply, no manual
  
  And linear is not as efficient, but far more tolerant of surges.
  What did they want for it?
 
 $85.95
 It was an upgrade when I bought a V90

That would make me search my junk box. It is also a bit close to the 42 
volt rating of my new drivers. Rich is not on of the bennies of being 
retired, darnit.

In fact, I may have something I can use now that I think about it.  I 
believe the supplies I use in series for EDM when I need to, could be 
paralleled as the 2 in series make about 80 volts, which when used for EDM, 
with a 25 ohm limiter and a 10 UF capacitor, work very well but sent me to 
the truck for my rifle range muffs, as it is ring your ears noisy.  Now if 
I can just recall where I got them from because I don't want to tear that 
rig off the wall. I hate it when that happens. :(

  I'm currently running on a 28 volt switcher
  good for 12.5 amps if actively cooled.  42 volt rated drivers, so I
  would like to locate a higher voltage (36?)supply.  OTOH, I've only
  $30 from All Electronics in this one, which also has 5 and 12 volt
  outputs at logic circuit currents.  They are live full time but the
  main output is switchable, medical grade stuffs they claim.
  
  3 -
  http://www.probotix.com/index.php?view=productpath=14product_id=51
  # 280 Oz In. Hybrid
  # 1.8 /200 Steps Per Rev.
  # 3 Amps Current Per Phase (Uni-polar)
  # 8-wire Uni-polar or Bi-polar
  # NEMA 23 Frame
  
  262's, 4 wire for XYA, 425 on Z, 8 wire used as 4.
  
  1 - Pacific Scientific Powermax II stepper model P21NRXA-LNF-NS-00
  http://www.electromate.com/db_support/downloads/Nema23PowermaxII.pdf
  200 steps per rev
  2.8 amps
  8-wire
  
  I think the 28 volts is making the MM-542's run warmer, so a 36 would
  be better.  Running at 2.4 amps, could raise that 1 notch I think.
  
  Cheers, Gene
  
  --
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Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Why be difficult when, with a bit of effort, you could be impossible?

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Re: [Emc-users] stepper power supply

2011-12-29 Thread Ed Nisley
On Wed, 2011-12-28 at 12:03 -0500, gene heskett wrote:
 There are hall effect based ammeters

A while back, I mooched a Tek Hall-effect current probe from my buddy
Eks to take some interesting pix:

http://softsolder.com/2011/06/20/stepper-sync-wheel-current-waveform-first-light/
http://softsolder.com/2011/06/27/stepper-motor-winding-current-rise-time/

The winding current stays within a skosh of the setpoint for each
microstep, which the driver determines by applying the sine  cosine of
the microstep (electrical) angle to the overall peak current setpoint.

That may also contribute to the mystical 70% derating factor, because in
full-step mode the driver (well, Allegro drivers, anyway) applies
1/sqrt(2) = 0.71 of the peak current setpoint to *each* winding. That
keeps the overall motor power dissipation the same, but the total
current into both windings is 2*(1/sqrt(2))*peak = 1.4*peak. Perhaps the
person who first stated that factor, back in the dim past, forgot about
the current in the *other* winding?

While I was doing that, I managed to stoke a mechanical resonance that
back-drove the winding current something awful:

http://softsolder.com/2011/09/12/stepper-dynamometer-mechanical-resonance/ 

Keeps me off the streets at night... [grin]

-- 
Ed
http://softsolder.com



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Re: [Emc-users] stepper power supply

2011-12-29 Thread Jon Elson
kqt4a...@gmail.com wrote:
 Just in case y'all run out of something to ponder
 I do not have one of those fancy meters Gene mentioned but I do have a 
 Kill-A-Watt

 118.7 volts ac
 3 motors at rest - 1.15 amps
 3 motors running - 1.6 amps
 4 motors at rest - 1.43 amps
 4 motors running - 1.85 amps

 This is killing my electric bill :)
   
Yes, that's 220 W, not counting for power factor effects!  So many 
people VASTLY
overspecify the transformer, it is laughable!  You see these guys with 
desktop mills
with multi-KW power supplies.

Jon

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Re: [Emc-users] stepper power supply

2011-12-29 Thread kqt4at5v
Just in case y'all run out of something to ponder
I do not have one of those fancy meters Gene mentioned but I do have a 
Kill-A-Watt

118.7 volts ac
3 motors at rest - 1.15 amps
3 motors running - 1.6 amps
4 motors at rest - 1.43 amps
4 motors running - 1.85 amps

This is killing my electric bill :)

Richard

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Re: [Emc-users] stepper power supply

2011-12-29 Thread gene heskett
On Thursday, December 29, 2011 09:05:54 AM kqt4a...@gmail.com did opine:

 Just in case y'all run out of something to ponder
 I do not have one of those fancy meters Gene mentioned but I do have a
 Kill-A-Watt
 
 118.7 volts ac
 3 motors at rest - 1.15 amps
 3 motors running - 1.6 amps
 4 motors at rest - 1.43 amps
 4 motors running - 1.85 amps
 
 This is killing my electric bill :)
 
 Richard

Love it, Richard.  I have been meaning to get me one of those critters 
myself.  Could you elaborate on the size of the motors and the PSU's output 
voltage?

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Come on over here, baby, I want to do a thing with you.
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Re: [Emc-users] Transformer Question

2011-12-29 Thread Clint Washburn
I am in the process of building a power supply for my lathe and need a big
transformer for for the powersupply.  My main question is given the type of
transformer I was not sure how the transformer performs with two hot legs as
opposed to one hot and one neutral.  I am having a hard time finding a
refrence to explain it to me.


-Original Message-
From: gene heskett [mailto:ghesk...@wdtv.com] 
Sent: Thursday, December 29, 2011 10:42 AM
To: emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] Transformer Question

On Thursday, December 29, 2011 01:36:19 PM Clint Washburn did opine:

 What type of transformer would someone use to connect to the American 
 Split-Phase 240 volt system to get 100-110 volt output?  Would one 
 like this work?

 http://www.ebay.com/itm/Nunome-2-5-KVA-Transformer-/110344460317?pt=BI
 _C ircu it_Breakers_Transformershash=item19b10ad81d
 
 
Yes, but I have to ask why?  You already have 127vac with one leg grounded,
the std voltage here, just by plugging whatever into the nearest duplex
socket on the wall.

How many amps does this pull? 15 for a normal duplex, twenty for the inline
slot version that has 10 guage in the wall, beyond that you would need to
have another branch circuit installed.

Cheers, Gene
--
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
In good speaking, should not the mind of the speaker know the truth of the
matter about which he is to speak?
-- Plato


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Re: [Emc-users] Transformer Question

2011-12-29 Thread Clint Washburn
I plan to have it in an enclosure.  I am in the process of figuring out
components for the power suppply for my DC servos.

-Original Message-
From: Dave [mailto:e...@dc9.tzo.com] 
Sent: Thursday, December 29, 2011 10:20 AM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Transformer Question

On 12/29/2011 11:54 AM, Clint Washburn wrote:
 What type of transformer would someone use to connect to the American 
 Split-Phase 240 volt system to get 100-110 volt output?  Would one 
 like this work?
 http://www.ebay.com/itm/Nunome-2-5-KVA-Transformer-/110344460317?pt=BI
 _Circu it_Breakers_Transformershash=item19b10ad81d




   


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That should work.   That is pretty big.   Should be good for about 20 
amps at 110-120 volts..

That is a good price for a new transformer.  Keep in mind that transformer
is designed to go into a metal cabinet or housing.

It might be cheaper to find an enclosed transformer with at least a Nema
1 rating so you don't have to supply a box /enclosure for the transformer.

Enclosed -  meaning something like this:
http://www.ebay.com/itm/Transformer-Topaz-2kva-120-280-240-480-/150724107566
?pt=BI_Circuit_Breakers_Transformershash=item2317db5d2e

Dave


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Re: [Emc-users] Transformer Question

2011-12-29 Thread John Kasunich
As Gene already mentioned, why are you looking for a transformer at
all?

The split in split phase means that you can connect loads between
either hot and the neutral to get half of the overall voltage.  So if
you have 240V line-to-line, you will get 120V line-to-neutral.

I can think of two reasons why you might actually need a transformer,
but you don't give enough information to know if either one applies.

Reason #1: You really do need 100-110 volts, and 120V is too much.
I don't know what kind of load you are trying to run.  Normal equipment
intended to run on North American power typically accepts from 120
+/-10%,
which would be 108 to 132 volts, and would always work when connected
line-to-neutral on normal North American power.  (In fact, the low limit
might be more like -15%, and it would run OK down to 102 volts.)
Is your load something non-standard that goes poof at 111 volts?
If so, what it is?

Note that some equipment that is rated for 100V has that rating
because it is used on 50Hz power.  Motors and other inductive
loads that are rated for 120V 60Hz (normal US power) are sometimes
dual-labeled for 100V 50Hz, which is common in Japan and a few 
other places.  Motors will run faster on 120V 60Hz but otherwise
should be OK.  Contactor and relay coils will operate almost 
exactly the same on both kinds of power.

If you do have something that needs a maximum of 110 volts, and you 
have 120V line-to-neutral power available, the smallest, lightest,
and cheapest way would be to buck the power down by 10 or 12 volts.
You could use a 250VA 120-to-12V transformer instead of a 2500VA
240-to-100V transformer.

Reason #2: You don't have access to the neutral.  For example, many
electric dryer outlets in American homes are wired with two phases
and ground, but not the neutral.  In that case you do need a full
capacity transformer.  The transformer you linked to would work, 
assuming that your load is less than 2.5kVA.  (Note that some people
might suggest connecting your 120V load between one hot phase and
the ground prong on the dryer connector.  This is unsafe - if you
have to ask the question, you should not do it.  (An experienced
person MIGHT be willing to do it, in a one-time special case with
extra care taken to ensure safety - but in general it is a very 
bad idea.)


On Thu, Dec 29, 2011, at 08:54 AM, Clint Washburn wrote:
 What type of transformer would someone use to connect to the American
 Split-Phase 240 volt system to get 100-110 volt output?  Would one like
 this
 work?
 http://www.ebay.com/itm/Nunome-2-5-KVA-Transformer-/110344460317?pt=BI_Circu
 it_Breakers_Transformershash=item19b10ad81d  
 
-- 
  John Kasunich
  jmkasun...@fastmail.fm


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Re: [Emc-users] Transformer Question

2011-12-29 Thread John Kasunich


On Thu, Dec 29, 2011, at 11:36 AM, Clint Washburn wrote:
 I am in the process of building a power supply for my lathe and need
 a big transformer for for the powersupply.  My main question is given
 the type of transformer I was not sure how the transformer performs
 with two hot legs as opposed to one hot and one neutral.  I am having
 a hard time finding a refrence to explain it to me.

OK, that sheds a little light on things.

I assume you are going to rectify and filter the output to make DC for
your servo (or stepper) drivers.  100 to 110 volts AC when rectified
and filtered will make between 140 and 155 volts DC.  More at light
load (since most transformers spec the output voltage at full load,
it will go up unloaded), and less at full load (as the DC filter caps
droop between cycles).  I assume that is the DC range your drives need.

Since you probably want isolation, the buck-transformer approach isn't
a good idea, even if you have a neutral and thus have 120V.  So you 
might as well get a 240 to 100V transformer.

Many standard transformers are not intended to feed a rectifier load.
The rectifier draws current in pulses, which cause additional heating
of the transformer compared to a plain AC load.  If you find something
that is described as a rectifier transformer you are good to go,
otherwise you probably need to oversize the transformer a bit.

For more than you ever wanted to know (probably), see
http://www.toroid.com/custom_transformers/technical_bulletin_1.htm

Transformer sizing for a CNC is tricky anyway.  How often are all
three axes of your machine going to be running at full torque and
full speed at the same time?  And for how long?  Only a few seconds 
probably. That is the peak load, but transformers have lots of mass
and can handle large overloads for short periods of time.  It is a
lot harder to calculate the average load - it will depend on the
size of the parts you are making, the nature of your g-code programs,
etc.

A decent rule of thumb might be to size the transformer for about
1/3 to 2/3 of the peak load.  The one-third end of the scale is
for lightly used machines where you need to save money and space.
Two-thirds will be more robust.  Sizing it for 100% of the peak
load is just wasting money.


-- 
  John Kasunich
  jmkasun...@fastmail.fm


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Re: [Emc-users] Transformer Question

2011-12-29 Thread gene heskett
On Thursday, December 29, 2011 03:31:21 PM Clint Washburn did opine:

 I am in the process of building a power supply for my lathe and need a
 big transformer for for the powersupply.  My main question is given the
 type of transformer I was not sure how the transformer performs with
 two hot legs as opposed to one hot and one neutral.  I am having a hard
 time finding a refrence to explain it to me.

Basic physics really.

AC induction motors only care about the voltage presented to their leads, 
and don't care at all if one of those leads is grounded.  The only time it 
might count is if the motor has been over heated at some point and now has 
a short from some unk point of the windings to the motor frame, which in 
the real world has to be grounded anyway.  Absent that unwanted connection, 
its only consideration is that the AC power presented to it within its 
operating envelope.

Now, if the main motor is a variable speed DC motor, it still shouldn't 
care, but the development of that DC supply could require a transformer.
 
 -Original Message-
 From: gene heskett [mailto:ghesk...@wdtv.com]
 Sent: Thursday, December 29, 2011 10:42 AM
 To: emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Transformer Question
 
 On Thursday, December 29, 2011 01:36:19 PM Clint Washburn did opine:
  What type of transformer would someone use to connect to the American
  Split-Phase 240 volt system to get 100-110 volt output?  Would one
  like this work?
  
  http://www.ebay.com/itm/Nunome-2-5-KVA-Transformer-/110344460317?pt=BI
  _C ircu it_Breakers_Transformershash=item19b10ad81d
 
 Yes, but I have to ask why?  You already have 127vac with one leg
 grounded, the std voltage here, just by plugging whatever into the
 nearest duplex socket on the wall.
 
 How many amps does this pull? 15 for a normal duplex, twenty for the
 inline slot version that has 10 guage in the wall, beyond that you
 would need to have another branch circuit installed.
 
 Cheers, Gene
 --
 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 My web page: http://coyoteden.dyndns-free.com:85/gene
 In good speaking, should not the mind of the speaker know the truth of
 the matter about which he is to speak?
   -- Plato
 
 
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Cheers, Gene
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
To teach is to learn twice.
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Re: [Emc-users] Transformer Question

2011-12-29 Thread Peter Blodow
John Kasunich schrieb:
 Note that some equipment that is rated for 100V has that rating
 because it is used on 50Hz power.  Motors and other inductive
 loads that are rated for 120V 60Hz (normal US power) are sometimes
 dual-labeled for 100V 50Hz, which is common in Japan and a few 
 other places.  
...for instance, the rest of the world...

Peter Blodow

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Re: [Emc-users] Transformer Question

2011-12-29 Thread Dave
Transformers typically don't care  if they are connected between a 
neutral and a hot lead or two hot leads.

Dave



On 12/29/2011 2:36 PM, Clint Washburn wrote:
 I am in the process of building a power supply for my lathe and need a big
 transformer for for the powersupply.  My main question is given the type of
 transformer I was not sure how the transformer performs with two hot legs as
 opposed to one hot and one neutral.  I am having a hard time finding a
 refrence to explain it to me.


 -Original Message-
 From: gene heskett [mailto:ghesk...@wdtv.com]
 Sent: Thursday, December 29, 2011 10:42 AM
 To: emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Transformer Question

 On Thursday, December 29, 2011 01:36:19 PM Clint Washburn did opine:


 What type of transformer would someone use to connect to the American
 Split-Phase 240 volt system to get 100-110 volt output?  Would one
 like this work?
  

 http://www.ebay.com/itm/Nunome-2-5-KVA-Transformer-/110344460317?pt=BI
 _C ircu it_Breakers_Transformershash=item19b10ad81d
  


 Yes, but I have to ask why?  You already have 127vac with one leg grounded,
 the std voltage here, just by plugging whatever into the nearest duplex
 socket on the wall.

 How many amps does this pull? 15 for a normal duplex, twenty for the inline
 slot version that has 10 guage in the wall, beyond that you would need to
 have another branch circuit installed.

 Cheers, Gene
 --
 There are four boxes to be used in defense of liberty:
   soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 My web page:http://coyoteden.dyndns-free.com:85/gene
 In good speaking, should not the mind of the speaker know the truth of the
 matter about which he is to speak?
   -- Plato

 
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Re: [Emc-users] Transformer Question

2011-12-29 Thread John Kasunich


On Thu, Dec 29, 2011, at 09:44 PM, Peter Blodow wrote:
 John Kasunich schrieb:
  Note that some equipment that is rated for 100V has that rating
  because it is used on 50Hz power.  Motors and other inductive
  loads that are rated for 120V 60Hz (normal US power) are sometimes
  dual-labeled for 100V 50Hz, which is common in Japan and a few 
  other places.  
 ...for instance, the rest of the world...
 
 Peter Blodow

Really? 100V?

Sure, 50Hz is found all over the place - but usually at 230V.

According to http://www.dbicorporation.com/internat/intpower.htm,
100V 50Hz is only common in Japan and Okinawa.

-- 
  John Kasunich
  jmkasun...@fastmail.fm


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Re: [Emc-users] Transformer Question

2011-12-29 Thread Clint Washburn
This is how I believe the connection will be.  Does this seem accurate?

-Original Message-
From: Dave [mailto:e...@dc9.tzo.com] 
Sent: Thursday, December 29, 2011 12:46 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Transformer Question

Transformers typically don't care  if they are connected between a neutral
and a hot lead or two hot leads.

Dave



On 12/29/2011 2:36 PM, Clint Washburn wrote:
 I am in the process of building a power supply for my lathe and need a 
 big transformer for for the powersupply.  My main question is given 
 the type of transformer I was not sure how the transformer performs 
 with two hot legs as opposed to one hot and one neutral.  I am having 
 a hard time finding a refrence to explain it to me.


 -Original Message-
 From: gene heskett [mailto:ghesk...@wdtv.com]
 Sent: Thursday, December 29, 2011 10:42 AM
 To: emc-users@lists.sourceforge.net
 Subject: Re: [Emc-users] Transformer Question

 On Thursday, December 29, 2011 01:36:19 PM Clint Washburn did opine:


 What type of transformer would someone use to connect to the American 
 Split-Phase 240 volt system to get 100-110 volt output?  Would one 
 like this work?
  

 http://www.ebay.com/itm/Nunome-2-5-KVA-Transformer-/110344460317?pt=B
 I _C ircu it_Breakers_Transformershash=item19b10ad81d
  


 Yes, but I have to ask why?  You already have 127vac with one leg 
 grounded, the std voltage here, just by plugging whatever into the 
 nearest duplex socket on the wall.

 How many amps does this pull? 15 for a normal duplex, twenty for the 
 inline slot version that has 10 guage in the wall, beyond that you 
 would need to have another branch circuit installed.

 Cheers, Gene
 --
 There are four boxes to be used in defense of liberty:
   soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 My web page:http://coyoteden.dyndns-free.com:85/gene
 In good speaking, should not the mind of the speaker know the truth of 
 the matter about which he is to speak?
   -- Plato

 --
 --
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 complex infrastructure or vast IT resources to deliver seamless, 
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Transformer Wiring.pdf
Description: Adobe PDF document
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Re: [Emc-users] Transformer Question

2011-12-29 Thread John Kasunich
That will work just fine.

One minor quibble with your drawing.  On the secondary
of the 2.5kVA transformer you marked one terminal as 0V
and the other as 110V.  That implies that you are grounding
the 0V terminal.  Usually if you are rectifying to make
a DC supply, you don't ground either side of the transformer,
instead you ground one side of the DC supply (usually negative).


On Thu, Dec 29, 2011, at 01:02 PM, Clint Washburn wrote:
 This is how I believe the connection will be.  Does this seem accurate?
 
 -Original Message-
 From: Dave [mailto:e...@dc9.tzo.com] 
 Sent: Thursday, December 29, 2011 12:46 PM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] Transformer Question
 
 Transformers typically don't care  if they are connected between a
 neutral
 and a hot lead or two hot leads.
 
 Dave

 Email had 1 attachment:
 + Transformer Wiring.pdf
   50k (application/pdf)
-- 
  John Kasunich
  jmkasun...@fastmail.fm


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Re: [Emc-users] Transformer Question

2011-12-29 Thread Clint Washburn
Yes that is just in respect to what the transformer is labeled.

Clint

-Original Message-
From: John Kasunich [mailto:jmkasun...@fastmail.fm] 
Sent: Thursday, December 29, 2011 1:08 PM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Transformer Question

That will work just fine.

One minor quibble with your drawing.  On the secondary of the 2.5kVA
transformer you marked one terminal as 0V and the other as 110V.  That
implies that you are grounding the 0V terminal.  Usually if you are
rectifying to make a DC supply, you don't ground either side of the
transformer, instead you ground one side of the DC supply (usually
negative).


On Thu, Dec 29, 2011, at 01:02 PM, Clint Washburn wrote:
 This is how I believe the connection will be.  Does this seem accurate?
 
 -Original Message-
 From: Dave [mailto:e...@dc9.tzo.com]
 Sent: Thursday, December 29, 2011 12:46 PM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] Transformer Question
 
 Transformers typically don't care  if they are connected between a 
 neutral and a hot lead or two hot leads.
 
 Dave

 Email had 1 attachment:
 + Transformer Wiring.pdf
   50k (application/pdf)
--
  John Kasunich
  jmkasun...@fastmail.fm



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[Emc-users] or4 ?

2011-12-29 Thread Spiderdab
Hi all, i need to compare 4 inputs into hal (a limit value on each of 4
motors) and if one of them is true the output will be true. (it is a
tetrapod, so only one motor-limit at a time can be true, fisically.)

The fastest way in my mind is to use 3 or2 components, so i compare two
or2 outputs as the third or2 inputs, and i know that will work, but is
there some way i can solve the same logic with less components?

p.s. 'till now i called 18 loadrt, between scale, and2, mux2, abs, mult2
and comp...
Do them slowdown my sistem or i don't have to worry?

thanks, Davide


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Re: [Emc-users] Transformer Question

2011-12-29 Thread andy pugh
On 29 December 2011 19:36, Clint Washburn cl...@clintandheidi.com wrote:
 I am in the process of building a power supply for my lathe and need a big
 transformer for for the powersupply.

Are you sure you need a transformer? You do need one if you want to
ground-reference the servo power, but it might equally be possible to
float the servo windings, as long as the drive doesn't mind.
My servos are running from an 8i20, and according to Pete that doesn't
care about the relative potential of logic and DC bus grounds. (but
you do need to be aware that both sides of the DC bus are very hot
indeed.


-- 
atp
The idea that there is no such thing as objective truth is, quite simply, wrong.

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Re: [Emc-users] stepper power supply

2011-12-29 Thread Jim Coleman
Gene, was it you I read about building edm power supply from re-wound
microwave oven transformers?  Or was it somebody else who was into the edm
discussion a couple/few years back?
On Dec 29, 2011 1:36 PM, gene heskett ghesk...@wdtv.com wrote:

 On Thursday, December 29, 2011 01:10:20 PM kqt4a...@gmail.com did opine:

  On Thu, 29 Dec 2011, gene heskett wrote:
   On Thursday, December 29, 2011 10:08:23 AM kqt4a...@gmail.com did
 opine:
   On Thu, 29 Dec 2011, gene heskett wrote:
   On Thursday, December 29, 2011 09:05:54 AM kqt4a...@gmail.com did
  
   opine:
   Just in case y'all run out of something to ponder
   I do not have one of those fancy meters Gene mentioned but I do
   have a Kill-A-Watt
  
   118.7 volts ac
   3 motors at rest - 1.15 amps
   3 motors running - 1.6 amps
   4 motors at rest - 1.43 amps
   4 motors running - 1.85 amps
  
   This is killing my electric bill :)
  
   Richard
  
   Love it, Richard.  I have been meaning to get me one of those
   critters myself.  Could you elaborate on the size of the motors and
   the PSU's output voltage?
  
   1 - Probotix 40VDC 10Amp Linear Power Supply, no manual
  
   And linear is not as efficient, but far more tolerant of surges.
   What did they want for it?
 
  $85.95
  It was an upgrade when I bought a V90

 That would make me search my junk box. It is also a bit close to the 42
 volt rating of my new drivers. Rich is not on of the bennies of being
 retired, darnit.

 In fact, I may have something I can use now that I think about it.  I
 believe the supplies I use in series for EDM when I need to, could be
 paralleled as the 2 in series make about 80 volts, which when used for
EDM,
 with a 25 ohm limiter and a 10 UF capacitor, work very well but sent me to
 the truck for my rifle range muffs, as it is ring your ears noisy.  Now if
 I can just recall where I got them from because I don't want to tear that
 rig off the wall. I hate it when that happens. :(

   I'm currently running on a 28 volt switcher
   good for 12.5 amps if actively cooled.  42 volt rated drivers, so I
   would like to locate a higher voltage (36?)supply.  OTOH, I've only
   $30 from All Electronics in this one, which also has 5 and 12 volt
   outputs at logic circuit currents.  They are live full time but the
   main output is switchable, medical grade stuffs they claim.
  
   3 -
   http://www.probotix.com/index.php?view=productpath=14product_id=51
   # 280 Oz In. Hybrid
   # 1.8 /200 Steps Per Rev.
   # 3 Amps Current Per Phase (Uni-polar)
   # 8-wire Uni-polar or Bi-polar
   # NEMA 23 Frame
  
   262's, 4 wire for XYA, 425 on Z, 8 wire used as 4.
  
   1 - Pacific Scientific Powermax II stepper model P21NRXA-LNF-NS-00
   http://www.electromate.com/db_support/downloads/Nema23PowermaxII.pdf
   200 steps per rev
   2.8 amps
   8-wire
  
   I think the 28 volts is making the MM-542's run warmer, so a 36 would
   be better.  Running at 2.4 amps, could raise that 1 notch I think.
  
   Cheers, Gene
  
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 Cheers, Gene
 --
 There are four boxes to be used in defense of liberty:
  soap, ballot, jury, and ammo. Please use in that order.
 -Ed Howdershelt (Author)
 My web page: http://coyoteden.dyndns-free.com:85/gene
 Why be difficult when, with a bit of effort, you could be impossible?


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Re: [Emc-users] or4 ?

2011-12-29 Thread Spiderdab
Il giorno gio, 29/12/2011 alle 23.25 +, andy pugh ha scritto:
 On 29 December 2011 23:04, Spiderdab 77...@tiscali.it wrote:
  Hi all, i need to compare 4 inputs into hal
 
 This might help, configured as an OR.
 http://www.linuxcnc.org/docview/html/man/man9/logic.9.html
 
mmm, seems perfectly what i need.
but i don't understand well how to write.
is it right?
loadrt logic count=1 personality=4,512

to have an or with 4 in and 1 out?


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Re: [Emc-users] or4 ?

2011-12-29 Thread Spiderdab
Il giorno gio, 29/12/2011 alle 23.41 +, andy pugh ha scritto:
 On 29 December 2011 23:33, Spiderdab 77...@tiscali.it wrote:
 
  mmm, seems perfectly what i need.
  but i don't understand well how to write.
  is it right?
  loadrt logic count=1 personality=4,512
 
  to have an or with 4 in and 1 out?
 
 516, I think.
 
Thank you Andy, the right line was:
loadrt logic count=1 personality=516

but let's say that explanation here
http://www.linuxcnc.org/docview/html/man/man9/logic.9.html is not so
clear, also because 'in' pin names are 'logic.0.in-00', so that's a
different style from the other pins. the same is with the output which
name becomes 'logic.0.or'. I can say it's ok, ofcourse, but i think the
doc page needs some more clear explanations.

But, it works, and the biggest work it's done. so thank you again,
Davide.


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[Emc-users] Probably Dumb questions of the week, about inkscape

2011-12-29 Thread gene heskett
I have installed as much inkscape as the package manager can find, and I've 
install the gcode-tools so the export as gcode option at least show's up.

I haven't fooled with inkscape in probably 5 years, but back then I could 
compose dots and bars and place then, however with NDI what the scale was, 
it appeared to be completely arbitrary at the time.

So I just installed a much more recent version, and all its clipart, but 
other than loading an existing .svg file, I have no clue where the composer 
menu went to, its just not there.

So, how do I draw these things to make up a PCB trace without those?

Also, to serve as the anchoring image, how can I get the hole pattern emc 
has already drilled, into a format that shows the actual diameter of the 
holes I have already drilled, into a format inkscape can import as dots of 
missing material?


Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Stupidity, like virtue, is its own reward.

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Re: [Emc-users] stepper power supply

2011-12-29 Thread gene heskett
On Thursday, December 29, 2011 09:01:51 PM Jim Coleman did opine:

 Gene, was it you I read about building edm power supply from re-wound
 microwave oven transformers?  Or was it somebody else who was into the
 edm discussion a couple/few years back?
 
Nope, 'twasn't me.  It was probably Ed Nisley, who did a series on that 
sort of stuff in Circuit Celler magazine.  Perhaps he can chime in and give 
us pointers to the articles?  But I can't put EDM in the same paragraph 
with that series of articles either.  IIRC he was making a spot welder at 
the time, or something that worked on a similar principle.

Even if he didn't do EDM with his setup, I suspect Ed can expound on the 
subject, and possibly in a more expert fashion.  I have only used it twice, 
once to remove a pair of broken Hanson taps, and once to drill the holes in 
a table saw blade to allow it to be mounted on my rotary table and 
sharpened.  So I wouldn't go out on a limb and claim to be an expert. :) 
From what little I know, the supply and capacitor I used the last time was 
really serious overkill.  Yes, it got the job done, but the whole 
neighborhood for 2 or 3 blocks around knew that the old man was probably up 
to no good.  ;-)

Cheers, Gene
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
My web page: http://coyoteden.dyndns-free.com:85/gene
Now I think I just reached the state of HYPERTENSION that comes JUST
BEFORE you see the TOTAL at the SAFEWAY CHECKOUT COUNTER!

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Re: [Emc-users] Transformer Question

2011-12-29 Thread Peter Blodow
John Kasunich schrieb:
 On Thu, Dec 29, 2011, at 09:44 PM, Peter Blodow wrote:
   
 John Kasunich schrieb:
 
 Note that some equipment that is rated for 100V has that rating
 because it is used on 50Hz power.  Motors and other inductive
 loads that are rated for 120V 60Hz (normal US power) are sometimes
 dual-labeled for 100V 50Hz, which is common in Japan and a few 
 other places.  
   
 ...for instance, the rest of the world...

 Peter Blodow
 

 Really? 100V?

 Sure, 50Hz is found all over the place - but usually at 230V.
   

You are right, I referred only to the 50 Hz part.
P.
 According to http://www.dbicorporation.com/internat/intpower.htm,
 100V 50Hz is only common in Japan and Okinawa.

   


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Re: [Emc-users] Probably Dumb questions of the week, about inkscape

2011-12-29 Thread Ben Jackson
On Thu, Dec 29, 2011 at 09:00:50PM -0500, gene heskett wrote:
 
 I haven't fooled with inkscape in probably 5 years, but back then I could 
 compose dots and bars and place then, however with NDI what the scale was, 
 it appeared to be completely arbitrary at the time.

The default scale is usually pixels.  You can change the display of it
in a pulldown (just above the image area).  You can change the default
for your document in the document properties.  I've made a template for
my laser cutter which has a document in mm with a page size equal to
the cutting area.

 So, how do I draw these things to make up a PCB trace without those?

To draw PCB traces I'd use one of the line tools on the left.  One of
them makes straight lines as long as you don't click and drag when placing
points.  Then bring up the format menu (ctrl-shift-F) and set the width
and corner style to whatever you want (turn fill off).  If you want
traces to be outlines you can use convert stroke to path in the Path
menu which will use your line width/join settings and create a new polygon
where the filled area is what the stroked area of the line was.

To edit lines use the second tool (below the select tool) which is the
node tool.  That will let you move intersections and add/delete them.

 Also, to serve as the anchoring image, how can I get the hole pattern emc 
 has already drilled, into a format that shows the actual diameter of the 
 holes I have already drilled, into a format inkscape can import as dots of 
 missing material?

You can import and scale an image.  Put it on another layer and lock the
layer (even make it partially transparent).

If you have an Excellon drill file and some python programming expertise
you could write a plugin to import them as circles.

-- 
Ben Jackson AD7GD
b...@ben.com
http://www.ben.com/

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