Re: [Emc-users] Way OT: PCB Rubber Buttons

2015-01-07 Thread Stephen Dubovsky
Slice the buttons off some donors.  We have elastomeric keypads made for us
(offshore) and AFAIK, they drop the carbon buttons in the molds and inject
the elastomer.  They can be cut off w/ an exacto knife.  I don't have any
raw buttons but I could send you some keypads that have 4 per.  Though is
probably easier/faster/cheaper to just find an old phone/toy/etc and
sacrifice it for parts.

SMD

On Wed, Jan 7, 2015 at 7:19 AM, Rick r...@superiorroll.com wrote:

 I was just wondering if there was anybody that supplied or could even do
 a short run of some replacement buttons.

 Rick

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Re: [Emc-users] Way OT: PCB Rubber Buttons

2015-01-07 Thread Gregg Eshelman
On 1/7/2015 5:19 AM, Rick wrote:
 They are the carbon contact type, and I have tried the repair paint from
 Circuit Works, model # CW2605 and it seems to rub off after a while,
 and I did some serious cleaning with q-tips and isopropyl alcohol on the
 pads to get any oil and dirt off. Yesterday I tried another brand, MG
 Chemical, model# 8339, and it seem to be a little better product, so now
 I will need to get some into a machine to see how it works.

 I was just wondering if there was anybody that supplied or could even do
 a short run of some replacement buttons.

There are electrically conductive silicones. Could be possibilities 
there. Use the conductive stuff just on the contact pads.

Conductive silicone could be put into holes in a mold to form the 
contact pads then non-conductive silicone could be put into the mold to 
form the rest of the button.

Make the mold on your CNC machine, design it to use a really large 
syringe to inject the silicone for the main part of the button.
To not have bubbles, without having an injection molding machine set up 
for silicone, you can use a pressure pot. There are ones already 
configured for this but it's much cheaper to buy a 2-1/2 gallon one from 
Harbor Freight, unscrew the pickup tube from the lid and put a second 
pressure gauge in the paint outlet.

First step, mix and put conductive silicone in the contact pad holes, 
put the mold in the tank and pump it up to 40~60 PSI. Let sit a day.

Second step, remove from the tanks, assemble the mold then mix the 
non-conductive silicone, fill up the syringe and inject into the mold 
until it comes out the vents. You want the mold to have plenty of sprue 
and long vents to avoid air pushing in and ruining the casting when it's 
in the pressure tank.

No, I don't want to take on the job of making reproduction buttons for 
this, but I'll share what I've learned in the past 14 years making RTV 
and hot vulcanized silicone molds and resin and metal casting in them. 
In the 90's I did a bunch of fiberglass molds and before that I grew up 
around plaster mold making and ceramic casting. Molding  Casting, it's 
what I do. :) (Along with fixing up machine tools, auto mechanics, 
carpentry, wiring, plumbing, painting and much more...)

There are three main types of RTV silicone.

Condensation cure, which cures by evaporation of a part of the mix. Most 
of these use acetic acid (smells like vinegar) and are *never* to be 
used on anything electrical because some of the acid remains and will 
cause corrosion, so will the evaporating acid. Another type uses 
alcohol, probably the stuff made for aquariums.

Tin cure. This type shrinks some when curing and has a somewhat limited 
shelf life after curing. It's slightly less expensive than platinum cure 
and its curing is not inhibited by contact with other types of silicone.

Platinum cure is the most expensive but most varieties have pretty close 
to zero shrinkage. It also has an indefinite shelf life after curing. 
Aside from price, its down side is curing is inhibited by contact with 
condensation cure and tin cure silicones and anything with sulfur in it 
such as polysulfide rubber and anything with latex, which includes most 
masking tapes and rubber bands.

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Re: [Emc-users] Way OT: PCB Rubber Buttons

2015-01-07 Thread Rick
That sent me off on a tangent,

I found on Ebay some guy in Romania that had packs of 100 of those 
carbon pills as they call them apparently in the industry, for $10.00 
a pack with a tube of adhesive. Bought 2 of them.

Be a couple weeks, but that should fix me right up.

Thanks Guys for all the ideas,

Rick


On 1/7/2015 9:28 AM, Stephen Dubovsky wrote:
 Slice the buttons off some donors.  We have elastomeric keypads made for us
 (offshore) and AFAIK, they drop the carbon buttons in the molds and inject
 the elastomer.  They can be cut off w/ an exacto knife.  I don't have any
 raw buttons but I could send you some keypads that have 4 per.  Though is
 probably easier/faster/cheaper to just find an old phone/toy/etc and
 sacrifice it for parts.

 SMD

 On Wed, Jan 7, 2015 at 7:19 AM, Rick r...@superiorroll.com wrote:

 I was just wondering if there was anybody that supplied or could even do
 a short run of some replacement buttons.

 Rick

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Re: [Emc-users] Way OT: PCB Rubber Buttons

2015-01-07 Thread Gene Heskett
On Wednesday, January 07, 2015 09:28:56 AM Stephen Dubovsky did opine
And Gene did reply:
 Slice the buttons off some donors.  We have elastomeric keypads made
 for us (offshore) and AFAIK, they drop the carbon buttons in the
 molds and inject the elastomer.  They can be cut off w/ an exacto
 knife.  I don't have any raw buttons but I could send you some
 keypads that have 4 per.  Though is probably easier/faster/cheaper to
 just find an old phone/toy/etc and sacrifice it for parts.
 
 SMD
 
If you want to fix it right AND forever, Alps make some environmentally 
sealed button switches. In a package about 5/16 square and perhaps 1/4 
tall that are rated for many millions of presses. Good, clicky tactile 
feel, you could hide then under the button top you already have.  Or they 
can be left out in the weather for a decade or 2, mounted as radio 
station changer buttons on a chair car motorcycle. Weather hasn't bother 
them a bit.

 On Wed, Jan 7, 2015 at 7:19 AM, Rick r...@superiorroll.com wrote:
  I was just wondering if there was anybody that supplied or could
  even do a short run of some replacement buttons.
  
  Rick
 
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Re: [Emc-users] Way OT: PCB Rubber Buttons

2015-01-07 Thread Rick
They are the carbon contact type, and I have tried the repair paint from 
Circuit Works, model # CW2605 and it seems to rub off after a while, 
and I did some serious cleaning with q-tips and isopropyl alcohol on the 
pads to get any oil and dirt off. Yesterday I tried another brand, MG 
Chemical, model# 8339, and it seem to be a little better product, so now 
I will need to get some into a machine to see how it works.

I was just wondering if there was anybody that supplied or could even do 
a short run of some replacement buttons.

Rick


On 1/6/2015 10:04 PM, Gregg Eshelman wrote:
 On 1/6/2015 6:50 AM, Dave Caroline wrote:
 There are a number of parts to your button problem, you did not say
 which type yours are.

 some the rubber is just a thing to transmit motion to the inner
 contacts (membrane or dimple)
 in others there is a conductive rubber pad to short two traces.

 In both cases wear and corrosion on the PCB can be fatal, cleaning can
 make a temporary repair
 The metalic click dimple can collapse, you need to replace
 The rubber shorting type can be cleaned and softened for a temporary
 repair (rub the surface and wash with iso alcohol )
 There are conductive paints that can be used to fix the worn off carbon
 coating on the contact surface.

 I doubt this application would use bare snap domes held to the PCB with
 what is essentially heavy packing tape, but I've seen that used on some
 pretty $$$ consumer electronics - and some really cheap stuff.

 That could work as a fix for carbon coated rubber contacts, if you can
 find a source for the snap domes. You'll need ones with 3 or 4 raised
 sections on the edge so they can be positioned not to short the leads up
 to the contacts. Tape in place using the heaviest clear packing tape you
 can find. If a dome cracks you can just peel the tap off and replace it.

 Back when computer mice were expensive, I used to repair their snap dome
 switches. Cut the tops off the four melted pegs holding the top on the
 left switch then do likewise to a good right switch on another mouse in
 worse condition. Drop the good dome into the switch and carefully super
 glue the top back on. I also shortened many mouse cords
 that broke wires where they exited the body. It was quite odd that most
 of the more expensive ones didn't use a strain relief but many cheaper
 ones did.

 ---
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[Emc-users] Way OT: PCB Rubber Buttons

2015-01-06 Thread Rick Lair
Hello Guys,

Figured this might be as best place as any to ask,

Would anybody happen to know of any suppliers of replacement rubber 
buttons for printed circuit boards?

We have 4 Cincinnati milacron Avenger series turning centers,Circa 
1995-96 that the controls are pretty rock solid, except for the rubber 
buttons on the control face. I am trying a second supplier of the 
Rubber Keypad Repair products, but would like to know if there is 
anybody out there that I could source some new buttons.



Thanks


Rick


Superior Roll  Turning
399 East Center Street
Petersburg MI, 49270
734-279-1831
www.superiorroll.com
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Re: [Emc-users] Way OT: PCB Rubber Buttons

2015-01-06 Thread Dave Caroline
There are a number of parts to your button problem, you did not say
which type yours are.

some the rubber is just a thing to transmit motion to the inner
contacts (membrane or dimple)
in others there is a conductive rubber pad to short two traces.

In both cases wear and corrosion on the PCB can be fatal, cleaning can
make a temporary repair
The metalic click dimple can collapse, you need to replace
The rubber shorting type can be cleaned and softened for a temporary
repair (rub the surface and wash with iso alcohol )

Dave


On 06/01/2015, Rick Lair r...@superiorroll.com wrote:
 Hello Guys,

 Figured this might be as best place as any to ask,

 Would anybody happen to know of any suppliers of replacement rubber
 buttons for printed circuit boards?

 We have 4 Cincinnati milacron Avenger series turning centers,Circa
 1995-96 that the controls are pretty rock solid, except for the rubber
 buttons on the control face. I am trying a second supplier of the
 Rubber Keypad Repair products, but would like to know if there is
 anybody out there that I could source some new buttons.



 Thanks


 Rick


 Superior Roll  Turning
 399 East Center Street
 Petersburg MI, 49270
 734-279-1831
 www.superiorroll.com
 --
 Dive into the World of Parallel Programming! The Go Parallel Website,
 sponsored by Intel and developed in partnership with Slashdot Media, is
 your
 hub for all things parallel software development, from weekly thought
 leadership blogs to news, videos, case studies, tutorials and more. Take a
 look and join the conversation now. http://goparallel.sourceforge.net
 ___
 Emc-users mailing list
 Emc-users@lists.sourceforge.net
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Re: [Emc-users] Way OT: PCB Rubber Buttons

2015-01-06 Thread Gregg Eshelman
On 1/6/2015 6:50 AM, Dave Caroline wrote:
 There are a number of parts to your button problem, you did not say
 which type yours are.

 some the rubber is just a thing to transmit motion to the inner
 contacts (membrane or dimple)
 in others there is a conductive rubber pad to short two traces.

 In both cases wear and corrosion on the PCB can be fatal, cleaning can
 make a temporary repair
 The metalic click dimple can collapse, you need to replace
 The rubber shorting type can be cleaned and softened for a temporary
 repair (rub the surface and wash with iso alcohol )

There are conductive paints that can be used to fix the worn off carbon 
coating on the contact surface.

I doubt this application would use bare snap domes held to the PCB with 
what is essentially heavy packing tape, but I've seen that used on some 
pretty $$$ consumer electronics - and some really cheap stuff.

That could work as a fix for carbon coated rubber contacts, if you can 
find a source for the snap domes. You'll need ones with 3 or 4 raised 
sections on the edge so they can be positioned not to short the leads up 
to the contacts. Tape in place using the heaviest clear packing tape you 
can find. If a dome cracks you can just peel the tap off and replace it.

Back when computer mice were expensive, I used to repair their snap dome 
switches. Cut the tops off the four melted pegs holding the top on the 
left switch then do likewise to a good right switch on another mouse in 
worse condition. Drop the good dome into the switch and carefully super 
glue the top back on. I also shortened many mouse cords
that broke wires where they exited the body. It was quite odd that most 
of the more expensive ones didn't use a strain relief but many cheaper 
ones did.

---
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Re: [Emc-users] Way OT: PCB Rubber Buttons

2015-01-06 Thread Alexander Grill
Hi Rick!

If it is the conductive type of buttons, most of the time the conductive 
graphite film on the rubber is worn. I always just repair them by 
glueing tinfoil on the worn spots. There are also repair kits 
(glue+graphite) available which you can put on the worn buttons.

Alex

On 2015-01-06 14:33, Rick Lair wrote:
 Hello Guys,

 Figured this might be as best place as any to ask,

 Would anybody happen to know of any suppliers of replacement rubber
 buttons for printed circuit boards?

 We have 4 Cincinnati milacron Avenger series turning centers,Circa
 1995-96 that the controls are pretty rock solid, except for the rubber
 buttons on the control face. I am trying a second supplier of the
 Rubber Keypad Repair products, but would like to know if there is
 anybody out there that I could source some new buttons.



 Thanks


 Rick


 Superior Roll  Turning
 399 East Center Street
 Petersburg MI, 49270
 734-279-1831
 www.superiorroll.com
 --
 Dive into the World of Parallel Programming! The Go Parallel Website,
 sponsored by Intel and developed in partnership with Slashdot Media, is your
 hub for all things parallel software development, from weekly thought
 leadership blogs to news, videos, case studies, tutorials and more. Take a
 look and join the conversation now. http://goparallel.sourceforge.net
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