KR> oil priming a VW type 1 engine vs the Corvair

2016-05-01 Thread laser147 at juno.com

That's a keeper.  I doubt I'll ever be needing to put my engine back
together after taking it apart like that, at least not this lifetime, but
this piece on how to pre-lube it is getting put in printed form together
with my other essential VW reference material.  Thanks Mark.  

Re the sawhorses . . . I've been using an armless office chair with
pillows/blankets since day 1.  They are adjustable up and down and rolls
if you want it to.  Forward, sideways, anyway you need to move it and
it'll only tip over if I try and pull the plane out of the hangar with it
still under the tail.  When it hits the door tracks it'll tip over (I
think . . .  this has never happened of course . . . .) but otherwise,
unlike a sawhorse, it'll just roll.  I've got two or three of them around
the hangar, salvaged from dumpsters  over time.  People throw some
amazing things into airport dumpsters.   You  can find an entire airplane
inside the dumpster sometimes.  

The office chairs with pillows has sure worked well at keeping the plane
level whenever it's in the hangar.   Seems like a lot better idea than
sawhorses . . .?

Mike
KSEE


StyleBistro
Her Dress Dropped Jaws At The Met Gala
http://thirdpartyoffers.juno.com/TGL3141/5726a8118e3c428110911st03vuc



KR> oil priming a VW type 1 engine vs the Corvair

2016-04-30 Thread Mark Langford
Speaking of priming, my experience with getting a Type 1 VW engine to 
prime on a taildragger has been has been pretty miserable!  First step 
is to coat the oil pump gears at assembly to make a tight enough seal to 
hopefully suck oil out of the sump, and that sump tube is pretty long 
and large diameter.   I also just Lubriplate 105 (Motor Assembly Lube), 
mainly because it comes in a large tube with a nozzle on it that makes 
it easy to squirt between the gears.  Fill the crankcase with oil.

Next step on a taildragger is to get the tail up, preferably over center 
so the nose is actually lower than the tail.  This is easily done with a 
saw horse, and I have a sawhorse  with foam and carpet on it that's 
custom made for the KR2 (thanks to Jim Hill). By moving it fore and aft 
under aft fuselage taper, the angle can be varied. [I threw this in for 
Larry F, to get the engineering complication out of the way]. So, best 
to have the nose down, but not low enough to kill the prop during rotation.

I then remove the oil pressure sending unit (same location as the stock 
oil pressure switch on the Beetle, adjacent to the distributor) and pump 
that passage full of oil with an oil can, some plastic tubing, and an 
1/8" NPT barbed fitting.  This takes a lot more pumping and filling than 
you might think.  Rotate the prop backwards a little when you think 
you've got it full, to see if it will hold more, and refill if necessary.

Remove the NPT fitting and install a mechanical gauge (you can buy a 
cheap one for ~$20 at the parts store) so you can watch it and tell when 
the engine is primed.  Once primed, install plugs, leave the gauge there 
(as a second opinion to the whatever electronic gauge you have), and 
fire it up, following the break-in procedure.

Contrast this process with the Corvair, which on a taildragger, has the 
oil pump at the back of the engine, down low.  If the crankcase is 
already filled with oil, the oil system is already primed, as the whole 
works is submerged in oil! You could fire it up and have oil to the 
bearings in a few seconds, but you still need to pump oil through the 
system though, to fill any external filter and to pump up the hydraulic 
lifters so it'll run quiet immediately on startup.

This is done with an old distributor housing with the drive gear removed 
from the end.  Insert the old distributor, rotating to engage the tang 
in the oil pump gear, put a drill on the top of the distributor (where 
the rotor goes) and spin until you hear oil squishing out between the 
bearings and other places.  Rotate the prop a few degrees, and repeat a 
few times.  You are now ready to fire the engine up!  The old 
distributor drive trick doesn't work on the VW though...you'll just tear 
the cam gear teeth up instead.

So many advantages to the Corvair...

-- 
Mark Langford
ML at N56ML.com
http://www.n56ml.com