KR> gap between wings

2009-10-24 Thread Peter Drake
Hi
Surely the answer is to remove the rear WAF bolts and only leave the bottom 
main spar bolt in place, when removing the wing. This would prevent any 
unnecessary stresses.
This string interests me as I am doing the wing roots as we speak.
My added complication is that I am using a version of Ken Atkinson's pushrod 
controls which has the pushrod and bellcranks in the gap. So I have inset 
the foam rib on the outboard wings 2" outwards to give clearance. then I 
have tapered the top foam from the join back to the rib and am glassing the 
inside to give the overhang strength. (a bit like Larry's)
Access to the top main WAF bolts remains a problem. I am thinking of cutting 
access holes and floxing in ally shelves with anchor nuts attached and 
fitting a 1/16" ally sheet flush inspection plate with countersunk screws 
for neatness. I can then put a similar, bigger inspection plate on the 
underneath.
Any comments

Peter Drake
Hereford UK

- Original Message - 
From: "John Martindale" <john_martind...@bigpond.com>
To: "'KRnet'" <kr...@mylist.net>
Sent: Saturday, October 24, 2009 12:44 AM
Subject: RE: KR> gap between wings


Hey Phil

How do you do this when the bottom bolts in main and rear spar are not in
alignment (as per the plans)?

If the wing pivots downwards on them they must align otherwise one or other
will bind and strain the WAFs.


John Martindale



KR> gap between wings

2009-10-23 Thread John Martindale
I think the plans are silent on removal all together.

I use two cheap adjustable office swivel seats (backs removed) on castors
under the wing to support it using the height adjustment to reflect the
dihedral. Then I remove all four bolts, fuel lines etc and just wheel the
wing out. Simple and the seats are used for beer drinking outside the
hangar at other times.  


John Martindale
29 Jane Circuit
Toormina NSW 2452
AUSTRALIA

ph: 61 2 6658 4767 (H)
mob: 0403 432179
email: john_martind...@bigpond.com

-Original Message-
From: krnet-bounces+john_martindale=bigpond@mylist.net
[mailto:krnet-bounces+john_martindale=bigpond@mylist.net] On Behalf Of
Phillip Matheson
Sent: Saturday, 24 October 2009 12:04 PM
To: KRnet
Subject: Re: KR> gap between wings

How do you do this when the bottom bolts in main and rear spar are not in
alignment (as per the plans)?
-
Good question
Can not find anything in the plans to say not to as yet?


Phil Matheson
SAAA Ch. 20  http://www.saaa20.org/
VH-PKR
Australia

EMAIL:   phillipmathe...@bigpond.com
KR Web Page: www.philskr2.50megs.com


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KR> gap between wings

2009-10-23 Thread Phillip Matheson
How do you do this when the bottom bolts in main and rear spar are not in
alignment (as per the plans)?
-
Good question
Can not find anything in the plans to say not to as yet?


Phil Matheson
SAAA Ch. 20  http://www.saaa20.org/
VH-PKR
Australia

EMAIL:   phillipmathe...@bigpond.com
KR Web Page: www.philskr2.50megs.com


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KR> gap between wings

2009-10-23 Thread John Martindale
Hey Phil

How do you do this when the bottom bolts in main and rear spar are not in
alignment (as per the plans)?

If the wing pivots downwards on them they must align otherwise one or other
will bind and strain the WAFs.  


John Martindale
29 Jane Circuit
Toormina NSW 2452
AUSTRALIA

ph: 61 2 6658 4767 (H)
mob: 0403 432179
email: john_martind...@bigpond.com

-Original Message-
From: krnet-boun...@mylist.net [mailto:krnet-boun...@mylist.net] On Behalf
Of Phillip Matheson
Sent: Saturday, 24 October 2009 7:32 AM
To: KRnet
Subject: Re: KR> gap between wings

Then make some good gap covers like the ones you can see at:
http://krbuilder.org/WingGapCovers/index.html
---

I too left extra room as Dan did.
I can remove the top WAF bolts, and lower the wing tip onto the ground or
something soft, then remove the bottom bolts and lower the wing to the
ground, very easily, but only do this at annual inspections. or if a problem
my comes up.
I too made covers similar to Dan's, very easy to do. Mine have 4 screws each
holding them on.




Phil Matheson
SAAA Ch. 20  http://www.saaa20.org/
VH-PKR
Australia

EMAIL:   phillipmathe...@bigpond.com
KR Web Page: www.philskr2.50megs.com


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KR> gap between wings

2009-10-23 Thread Phillip Matheson
Then make some good gap covers like the ones you can see at:
http://krbuilder.org/WingGapCovers/index.html
---

I too left extra room as Dan did.
I can remove the top WAF bolts, and lower the wing tip onto the ground or 
something soft, then remove the bottom bolts and lower the wing to the 
ground, very easily, but only do this at annual inspections. or if a problem 
my comes up.
I too made covers similar to Dan's, very easy to do. Mine have 4 screws each 
holding them on.




Phil Matheson
SAAA Ch. 20  http://www.saaa20.org/
VH-PKR
Australia

EMAIL:   phillipmathe...@bigpond.com
KR Web Page: www.philskr2.50megs.com


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KR> gap between wings

2009-10-23 Thread Larry Flesner

>  I will be glassing the stub wings this weekend and I  was 
> wondering if the area between the stub and the wing template gets 
> the same amount of foam to fill in the gap  or can I put all the 
> gap filling foam on the wing ?
>Mike Sylvester
+++

I solved the "gap" problem as follows.  I cut and glued an additional 
48" rib to the inboard end of the outer wing spars and used that 
extra rib and the outer 36" rib as my sanding templets to shape the 
outer wing.  With the stub wing completed and the outer wing 
completed, that left the gap between the outer wing and the stub wing 
to fill.  I filled the gap with foam, sanded , and glassed.  I then 
cut the wings apart, enlarging the cut in the ares of the wing attach 
fittings and separated the two.  I sanded the underside of this foam 
to form a triangle shape and glassed that.  That gives me a gap, with 
wings installed, the thickness of a hacksaw blade with cutouts in the 
area of the wing attach fittings.  I tried making glass covers for 
the gap but when the first set did not meet the quality I was looking 
for I went to the hardware store and bought a roll of aluminum 
"flashing", 6"s wide, cut it in half, and attached to the wing with a 
few screws.  That has worked for 355 hours now and I doubt if I'll 
ever change it.  I do have a roll of white flashing material that I 
may get around to installing some day.

http://mysite.verizon.net/flesner/02092585.jpg

http://mysite.verizon.net/flesner/020925113.jpg

http://mysite.verizon.net/flesner/lf103.jpg

I later found it necessary to cut a 4" X 9" access hole in the bottom 
of the stub wing between the forward and aft spar to attach fuel 
lines, electrical lines, and have access to calibrate my fuel senders.

Larry Flesner



KR> gap between wings

2009-10-23 Thread Dan Heath
I have a different opinion on this.  Give yourself plenty of room, maybe an
inch or so, and even more, from spar to spar end at the attach points,
extending enough fore and aft for getting your fingers in there to attach
the wings.  Then make some good gap covers like the ones you can see at:
http://krbuilder.org/WingGapCovers/index.html

And I just noticed that the method for attaching was not included, which I
will document next month when I remove them for annual.  They attach with 2
screws and a couple of springs.

The reason for this radical opinion, is that I tried my best to get them
real close on my first KR, and ended up buggering them up before it was all
done.  Just too much work for very little reward, if any.

See N64KR at http://KRBuilder.org - Then click on the pics 
See you at the 2010 - KR Gathering in Richmond, Ky - I39
There is a time for building and a time for FLYING and the time for Flying
has begun.
Daniel R. Heath - Lexington, SC


-Original Message-

can I put all the gap filling foam on the wing ? Which is the easier way. I
do plan on using the wrap to seal it when all is said and done.



KR> gap between wings

2009-10-22 Thread Mark Langford
Mike Sylvester wrote:

> Hey Guys, I've got a little question. I will be glassing the stub wings 
> this weekend and I  was wondering if the area between the stub and the 
> wing template gets the same amount of foam to fill in the gap  or can I 
> put all the gap filling foam on the wing ? Which is the easier way. I do 
> plan on using the wrap to seal it when all is said and done.

I'd put all of the foam on the stub wing (that wasn't a choice, was it?) and 
glass it into the stub wing skin.  If you put all the foam on root of the 
wing side, when you lean them up against the wall your foam and glass will 
get smooshed (tech term there).  And I'd make them meet together perfectly 
so that all that was needed to fill the gap would be 3/4" white electrical 
tape.  That's an "upgrade" I'd like to do to mine next time the wings come 
off (that's been a few years already).  I had the same question when I did 
mine, but didn't have the good sense to ask that question when I was 
building mine...

Mark Langford
N56ML "at" hiwaay.net
website at http://www.N56ML.com




KR> gap between wings

2009-10-22 Thread MICHAEL SYLVESTER

Hey Guys, I've got a little question. I will be glassing the stub wings this 
weekend and I  was wondering if the area between the stub and the wing template 
gets the same amount of foam to fill in the gap  or can I put all the gap 
filling foam on the wing ? Which is the easier way. I do plan on using the wrap 
to seal it when all is said and done.

Mike Sylvester 
kr2s builder 
Birmingham,AL.

Cell no.205-966-3854


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