[MBZ] 300td sls troubles

2014-04-19 Thread Rick Hawkins Java

i wrote the wrong word here


So what kind of damage could be done to the pump?


i meant VALVE

i don't buy that about the bad spheres causing valve problems

but we shall see...

when i bought my car years ago, the spheres were bad and i didn't  
replace them for a month or two, i'm sure


then it was fine for a number of years


thanks,

xx rick
Rick Hawkins



On Apr 18, 2014, at 11:57 PM, mercedes-requ...@okiebenz.com wrote:


From: Mitch Haley m...@voyager.net
Date: April 18, 2014 10:05:26 PM EDT
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] sls troubles 300td 1982
Reply-To: Mercedes Discussion List mercedes@okiebenz.com


Rick Hawkins Java wrote:

So what kind of damage could be done to the pump?
it's a pretty simple device  pounding around of the pistons or  
something
the lever is moved all the time when you drive around and hit  
bumps,  no matter how heavy or  light you use it, i would think

lack of the dampening action of the spheres?
i would think a hose would fail before the valve



It's the control valve that gets damaged by the pressure spikes.
When I bought my 2.3-16, it had dead spheres and a valve that  
wouldn't hold pressure. I got a used valve from somebody who  
downgraded to lowering springs, and new spheres. When those spheres  
died, I let the tire pressure down to 20 psi and drove it carefully  
6 miles to the cottage to store it. When I got there, the suspension  
was flat again, that 'gentle' drive to the lake killed the  
replacement control valve. IIRC, my W201 uses S123 spheres and S124  
control valve, and the 124 valve isn't rebuildable.


Mitch.


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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Jim Cathey

i don't buy that about the bad spheres causing valve problems


Pressure spikes.  Pretty nasty stuff.  Think hydroforming...

-- Jim



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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Andrew Strasfogel
So I went to a dealership for a Club High Mileage event and had an array of
seasoned techs work on my suspension problem.  :)

The consensus was that the bouncy rear end was NOT related to the air cells
(spheres), since they are new.

We lowered the ride height by adjusting the rear valve linkage, from 16 to
a litle over 14 as measured from the center of the rear wheel hub to the
wheel arch.  Then we lowered the car to the floor and ran the engine while
a couple burly techs sat on the deck with the tailgate raised. The level of
the rear dropped down, but after 5 minutes there was no perceptible rise.
We put it back on the lift and inspected the rear struts, which were German
OEM and quite clean (e.g., not original to the car).  The springs measured
17mm in diameter, but the correct OEM springs are supposed to be only
15.95, so obviously these are replacement springs.  Could these incorrect
springs be the source of my problem?  Or is there more likely to be a
problem with the rear suspension valve?  SLS fluid is recirculating
normally and there are no leaks in the system, but the failure of the rear
end to rebound while under load may suggest a problem with the valve.

Thoughts anyone?


On Sat, Apr 19, 2014 at 8:17 AM, Jim Cathey j...@windwireless.net wrote:

 i don't buy that about the bad spheres causing valve problems


 Pressure spikes.  Pretty nasty stuff.  Think hydroforming...

 -- Jim




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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Dan Penoff
Andrew,

From my experience with SLS, I believe that you've got leveling valve issues.

Here's my logic:

If changing the leveling valve settings causes the suspension height to change, 
the struts must be good.  If by some chance they were bad, it wouldn't raise at 
all, assuming the seals on the pistons were bad, which is the only part inside 
of them.

From what you describe the inly possible variable is the leveling valve.

Rebuild/replace the leveling valve.

Dan



On Apr 19, 2014, at 2:35 PM, Andrew Strasfogel wrote:

 So I went to a dealership for a Club High Mileage event and had an array of
 seasoned techs work on my suspension problem.  :)
 
 The consensus was that the bouncy rear end was NOT related to the air cells
 (spheres), since they are new.
 
 We lowered the ride height by adjusting the rear valve linkage, from 16 to
 a litle over 14 as measured from the center of the rear wheel hub to the
 wheel arch.  Then we lowered the car to the floor and ran the engine while
 a couple burly techs sat on the deck with the tailgate raised. The level of
 the rear dropped down, but after 5 minutes there was no perceptible rise.
 We put it back on the lift and inspected the rear struts, which were German
 OEM and quite clean (e.g., not original to the car).  The springs measured
 17mm in diameter, but the correct OEM springs are supposed to be only
 15.95, so obviously these are replacement springs.  Could these incorrect
 springs be the source of my problem?  Or is there more likely to be a
 problem with the rear suspension valve?  SLS fluid is recirculating
 normally and there are no leaks in the system, but the failure of the rear
 end to rebound while under load may suggest a problem with the valve.
 
 Thoughts anyone?
 
 
 On Sat, Apr 19, 2014 at 8:17 AM, Jim Cathey j...@windwireless.net wrote:
 
 i don't buy that about the bad spheres causing valve problems
 
 
 Pressure spikes.  Pretty nasty stuff.  Think hydroforming...
 
 -- Jim
 
 
 
 
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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Kaleb C. Striplin
Maybe the pump is not providing enough pressure.

Sent from my iPhone

 On Apr 19, 2014, at 1:39 PM, Dan Penoff d...@penoff.com wrote:
 
 Andrew,
 
 From my experience with SLS, I believe that you've got leveling valve issues.
 
 Here's my logic:
 
 If changing the leveling valve settings causes the suspension height to 
 change, the struts must be good.  If by some chance they were bad, it 
 wouldn't raise at all, assuming the seals on the pistons were bad, which is 
 the only part inside of them.
 
 From what you describe the inly possible variable is the leveling valve.
 
 Rebuild/replace the leveling valve.
 
 Dan
 
 
 
 On Apr 19, 2014, at 2:35 PM, Andrew Strasfogel wrote:
 
 So I went to a dealership for a Club High Mileage event and had an array of
 seasoned techs work on my suspension problem.  :)
 
 The consensus was that the bouncy rear end was NOT related to the air cells
 (spheres), since they are new.
 
 We lowered the ride height by adjusting the rear valve linkage, from 16 to
 a litle over 14 as measured from the center of the rear wheel hub to the
 wheel arch.  Then we lowered the car to the floor and ran the engine while
 a couple burly techs sat on the deck with the tailgate raised. The level of
 the rear dropped down, but after 5 minutes there was no perceptible rise.
 We put it back on the lift and inspected the rear struts, which were German
 OEM and quite clean (e.g., not original to the car).  The springs measured
 17mm in diameter, but the correct OEM springs are supposed to be only
 15.95, so obviously these are replacement springs.  Could these incorrect
 springs be the source of my problem?  Or is there more likely to be a
 problem with the rear suspension valve?  SLS fluid is recirculating
 normally and there are no leaks in the system, but the failure of the rear
 end to rebound while under load may suggest a problem with the valve.
 
 Thoughts anyone?
 
 
 On Sat, Apr 19, 2014 at 8:17 AM, Jim Cathey j...@windwireless.net wrote:
 
 i don't buy that about the bad spheres causing valve problems
 
 Pressure spikes.  Pretty nasty stuff.  Think hydroforming...
 
 -- Jim
 
 
 
 
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Re: [MBZ] 300td sls troubles

2014-04-19 Thread David Bruckmann
It pounds the base pressure and overpressure relief valves and their springs 
into oblivion. 

It will eventually also cause strut seal failure, lower balljoint failure, and 
top strut bushing failure.  

 On Apr 19, 2014, Rick Hawkins wrote:

 i don't buy that about the bad spheres causing valve problems

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Re: [MBZ] 300td sls troubles

2014-04-19 Thread David Bruckmann
Sounds like they further misadjusted the linkage. The valve is working if they 
were able to influence the resting height. The system's operation is clearly 
described in 32-501. 

It should be adjusted so that the unloaded vehicle's resting height is 
determined only by the base pressure. The height control valve should only 
activate if the rear end is deflected significantly (a couple of inches). But 
if they've overadjusted the lever, it may not be activating when load is added 
to the car. When moving the height control lever (disconnected from the torsion 
bar linkage), you can feel the point at which the base pressure circuit takes 
over from the height control circuit. There's a very subtle notch feeling as 
the height control lever strikes the filling ball valve. 

Remember there are two separate control modes: the base pressure circuit (when 
functioning correctly) completely overrides the height control lever in the 
downwards direction after a certain point. You can put the lever all the way to 
the drain position and the car will not fall below normal resting height. The 
base pressure circuit actually moves the ball valve out of range for the 
control lever to prevent loss of base pressure. 

We are talking about adjustments of a few millimetres here. This is not 
something that should be done by people who haven't read 32-501. 

D. 


 On Apr 19, 2014, at 11:39, Andrew wrote:

 So I went to a dealership for a Club High Mileage event and had an array of
 seasoned techs work on my suspension problem.  :)
 
 The consensus was that the bouncy rear end was NOT related to the air cells
 (spheres), since they are new.
 
 We lowered the ride height by adjusting the rear valve linkage, from 16 to
 a litle over 14 as measured from the center of the rear wheel hub to the
 wheel arch.
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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Rich Thomas
One thing also to look at it, and I presume your mechs did this, is the 
condition of the plastic bushings on the turnbuckle linkage.  If those 
are not solid or are missing it will not allow the system to function 
properly.  Have you ascertained if the pump is actually pumping 
pressurized fluid into the system?


--R


On 4/19/14 4:24 PM, David Bruckmann wrote:

Sounds like they further misadjusted the linkage. The valve is working if they 
were able to influence the resting height. The system's operation is clearly 
described in 32-501.

It should be adjusted so that the unloaded vehicle's resting height is 
determined only by the base pressure. The height control valve should only 
activate if the rear end is deflected significantly (a couple of inches). But 
if they've overadjusted the lever, it may not be activating when load is added 
to the car. When moving the height control lever (disconnected from the torsion 
bar linkage), you can feel the point at which the base pressure circuit takes 
over from the height control circuit. There's a very subtle notch feeling as 
the height control lever strikes the filling ball valve.

Remember there are two separate control modes: the base pressure circuit (when 
functioning correctly) completely overrides the height control lever in the 
downwards direction after a certain point. You can put the lever all the way to 
the drain position and the car will not fall below normal resting height. The 
base pressure circuit actually moves the ball valve out of range for the 
control lever to prevent loss of base pressure.

We are talking about adjustments of a few millimetres here. This is not 
something that should be done by people who haven't read 32-501.

D.



On Apr 19, 2014, at 11:39, Andrew wrote:
So I went to a dealership for a Club High Mileage event and had an array of
seasoned techs work on my suspension problem.  :)

The consensus was that the bouncy rear end was NOT related to the air cells
(spheres), since they are new.

We lowered the ride height by adjusting the rear valve linkage, from 16 to
a litle over 14 as measured from the center of the rear wheel hub to the
wheel arch.

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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Mitch Haley

David Bruckmann wrote:
Sounds like they further misadjusted the linkage. The valve is working if they were able to influence the resting height. The system's operation is clearly described in 32-501. 

It should be adjusted so that the unloaded vehicle's resting height is determined only by the base pressure. The height control valve should only activate if the rear end is deflected significantly (a couple of inches). But if they've overadjusted the lever, it may not be activating when load is added to the car. When moving the height control lever (disconnected from the torsion bar linkage), you can feel the point at which the base pressure circuit takes over from the height control circuit. There's a very subtle notch feeling as the height control lever strikes the filling ball valve. 

Remember there are two separate control modes: the base pressure circuit (when functioning correctly) completely overrides the height control lever in the downwards direction after a certain point. You can put the lever all the way to the drain position and the car will not fall below normal resting height. The base pressure circuit actually moves the ball valve out of range for the control lever to prevent loss of base pressure. 

We are talking about adjustments of a few millimetres here. This is not something that should be done by people who haven't read 32-501. 

D. 


Could the problem be that it was too high with (wrong) springs and base 
pressure, so they adjusted it to drain and it lowered but then wouldn't pump up?


Andrew, has this car been bouncing like a pogo stick since you got it, or is 
that a recent development?

Mitch.

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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Andrew Strasfogel
Since I installed new spheres it rides less harshly.  I don't notice
excessive bounciness, but it fails the bounce test at rest (won't recover
quickly enough after pressure is applied to the rear bumper).

David:  Are you saying that all components are sound, and that applying
32-501 will solve my problem?


On Sat, Apr 19, 2014 at 4:50 PM, Mitch Haley m...@voyager.net wrote:

 David Bruckmann wrote:

 Sounds like they further misadjusted the linkage. The valve is working if
 they were able to influence the resting height. The system's operation is
 clearly described in 32-501.
 It should be adjusted so that the unloaded vehicle's resting height is
 determined only by the base pressure. The height control valve should only
 activate if the rear end is deflected significantly (a couple of inches).
 But if they've overadjusted the lever, it may not be activating when load
 is added to the car. When moving the height control lever (disconnected
 from the torsion bar linkage), you can feel the point at which the base
 pressure circuit takes over from the height control circuit. There's a very
 subtle notch feeling as the height control lever strikes the filling ball
 valve.
 Remember there are two separate control modes: the base pressure circuit
 (when functioning correctly) completely overrides the height control lever
 in the downwards direction after a certain point. You can put the lever all
 the way to the drain position and the car will not fall below normal
 resting height. The base pressure circuit actually moves the ball valve out
 of range for the control lever to prevent loss of base pressure.
 We are talking about adjustments of a few millimetres here. This is not
 something that should be done by people who haven't read 32-501.
 D.


 Could the problem be that it was too high with (wrong) springs and base
 pressure, so they adjusted it to drain and it lowered but then wouldn't
 pump up?

 Andrew, has this car been bouncing like a pogo stick since you got it, or
 is that a recent development?
 Mitch.


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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Jim Cathey

If the springs are too stiff the suspension will ride too high,
and you'll never get the system adjusted into the proper range.

-- Jim



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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Mitch Haley

Andrew Strasfogel wrote:

Since I installed new spheres it rides less harshly.  I don't notice
excessive bounciness, but it fails the bounce test at rest (won't recover
quickly enough after pressure is applied to the rear bumper).



Well, if it drives OK with the new spheres, I suppose you could put the old ones 
back on and redo the 'safety test' (see, no more boingboing) and then put the 
new ones back on.


Mitch.

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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Andrew Strasfogel
I tossed the old spheres 3 years ago


On Sat, Apr 19, 2014 at 6:07 PM, Mitch Haley m...@voyager.net wrote:

 Andrew Strasfogel wrote:

 Since I installed new spheres it rides less harshly.  I don't notice
 excessive bounciness, but it fails the bounce test at rest (won't recover
 quickly enough after pressure is applied to the rear bumper).


 Well, if it drives OK with the new spheres, I suppose you could put the
 old ones back on and redo the 'safety test' (see, no more boingboing) and
 then put the new ones back on.


 Mitch.

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Re: [MBZ] 300td sls troubles

2014-04-19 Thread Mitch Haley

Andrew Strasfogel wrote:

I tossed the old spheres 3 years ago


I changed mine 8 years ago, so mine were probably recycled long ago too.

Mitch.

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